The aim of this article is to reduce the environmental harm caused by industrial solid waste, specifically tannery sludge, and enable its reutilization. This study prepared an alkali-activated tannery sludge–slag solidification product (ATSSP) with high mechanical properties using blast furnace slag and tannery sludge as raw materials. The response surface methodology (RSM) was used to optimize the product mix ratio. The hydration mechanism and solidification method of ATSSP for Cr in tannery sludge were studied using X-ray diffraction (XRD), scanning electron microscope-energy dispersive spectrometer (SEM-EDS), and Fourier transform infrared reflection (FT-IR). The results indicate that the compressive strength regression model established through RSM has high accuracy and credibility. When the ratio of activator to binder is 0.2174, the alkali activation modulus is 1.02, and the water-to-cement ratio is 0.37; the 28 d compressive strength of ATSSP can reach 71.3 MPa. The sulfate in tannery sludge can promote the secondary hydration reaction of slag, and the generated hydrated calcium silicate and calcite greatly improve the strength of the ATSSP. The reducing substances contained in slag can reduce Cr (VI) in tannery sludge to Cr (III) in the form of uvarovite. The total Cr and Cr (VI) precipitation concentrations of the product are far less than the specification requirements.

The development of novel materials made from waste is one of the main measures to achieve sustainable materials development. In this study, ash of mushroom and corn straw (MCA) and furnace slag (FS) were used as raw materials to prepare alkali-activated biomass ash-slag material (AABS) and sustainable ecological non-sintered ceramsite (SENC). In this paper, the effects of quicklime powder (QL), NaOH, and sodium silicate solution (SS) on AABS were analyzed using single factor and orthogonal tests, and the preferred ratio of the composite alkali activator configuration was established. SENC was prepared based on the composite alkali activator, and the microstructure and phase composition of SENC were explored using XRD and SEM–EDS. The results showed that 3 wt% QL enhanced the early age compressive strength of AABS. The composite alkali activator was best configured when the additions of QL, NaOH, and SS were 3%, 2%, and 15%, respectively. At this configuration, the 28 d compressive strength of AABS was 47.4 MPa, and most of the internal pores were less than 0.4 μm; the 28 d numerical tube pressure of the SENC reached 12.2 MPa with a softening coefficient of 0.96. According to the results of XRD and SEM–EDS, SENC contained various hydration products such as C-A-S-H, calcium hemicarboaluminate, hydrotalcite, portlandite, and vaterite. The largest proportion of hydration products was C-A-S-H, which contributed to the pore refinement and structural densification. SENC has the potential to be used as coarse aggregate in sustainable lightweight concrete.