During the drilling of ultra-deep wells, gas kick often occurs, influenced by the complex void pressure profile. The accurate description of particle settling behavior in the gas–liquid mixture is of great significance to effectively deal with gas kicks and ensure drilling safety. In this study, the gas–liquid two-phase annulus flow with different gas volume fractions is created through the transparent annular pipe, constant pressure air pump, and gas flowmeter. High-speed photography is used to record and analyze the sedimentation of particles in gas–liquid mixtures. This study is based on 288 tests. The main parameters in this experiment include the particle Reynolds number, the gas fraction, and liquid viscosity. The effects of wall and gas fraction on the drag coefficient were analyzed. The correlation of particle terminal settling velocity was established. The results obtained show a correlation with average absolute errors (AAE) of 10.7%. This study reveals the settling characteristics of particles in the annular gas–liquid mixed flow, provides an accurate terminal settling velocity prediction explicit formula, and provides guidance for the calculation of bottom hole pressure under the condition of gas kick.
Accurate description of cuttings slippage in the gas-liquid phase is of great significance for wellbore cleaning and the control accuracy of bottom hole pressure during MPD. In this study, the wellbore bubble flow environment was simulated by a constant pressure air pump and the transparent wellbore, and the settling characteristics of spherical particles under different gas volume concentrations were recorded and analyzed by highspeed photography. A total of 225 tests were conducted to analyze the influence of particle diameter (1–12mm), particle density (2700–7860kg/m^3), liquid viscosity and bubble volume concentration on particle settling velocity. Gas drag force is defined to quantitatively evaluate the bubble’s resistance to particle slippage. The relationship between bubble drag coefficient and particle Reynolds number is obtained by fitting the experimental results. An explicit settling velocity equation is established by introducing Archimedes number. This explicit equation with an average relative error of only 8.09% can directly predict the terminal settling velocity of the sphere in bubble containing Newtonian fluids. The models for predicting bubble drag coefficient and the terminal settling velocity are valid with particle Reynolds number ranging from 0.05 to 167 and bubble volume concentration ranging from 3.0% to 20.0%. Besides, a trial-and-error procedure and an illustrative example are presented to show how to calculate bubble drag coefficient and settling velocity in bubble containing fluids. The results of this study will provide the theoretical basis for wellbore cleaning and accurate downhole pressure to further improve the performance of MPD in treating gas influx.