Graphene oxide (GO) was prepared according to a modified Hummers method, and a range of GO/ultrahigh molecular weight polyethylene (UHMWPE) composites were fabricated then their mechanical and thermal properties were investigated.
The interactions between abrasive particles and the wafer surface play a significant role in the chemical-mechanical planarization (CMP) process. The influence of interactions between silica or ceria nanoparticles and the substrate surface on the CMP of Si-face (0001) 6H-SiC in different slurries with varied pH values was investigated using zeta potential measurements, SEM observations, friction tests, polishing experiments and XPS analysis. Meanwhile, the interaction forces between the substrate surfaces and the abrasive nanoparticles were also estimated using the Derjaguin–Landau–Verwey–Overbeek (DLVO) theory. Silica particles are prone to adhere to the Si-face 6H-SiC surface below pH 5 and are repelled above pH 5, while ceria particles tend to adhere to the similarly charged and oppositely charged 6H-SiC surfaces. This can be attributed to the fact that the ceria particle possesses a chemical tooth and Si–O–Ce bonds are formed between ceria particles and the 6H-SiC surface. The friction coefficient and material removal rate during the CMP of 6H-SiC could be reduced significantly by the adhesion of silica particles on the 6H-SiC surface resulting from the electrostatic interaction at pH 2 and 4, while this phenomenon was not observed when ceria particles were adsorbed. The XPS analysis indicated that more oxidized species (e.g. Si–C–O, Si–Ox–Cy, Si–O2, Si4–C4−x–O2, Si4–C4–O4 and C–O) were formed during immersion in aq. KMnO4 solution. Finally, an ideal electrostatic interaction between the abrasive particles and the 6H-SiC substrate surface during the CMP process was proposed.
The chemical mechanical planarization (CMP) performance of the Si-face and C-face 6H-SiC substrates were compared using potassium permanganate (KMnO4) as an oxidizer and the alumina (Al2O3) nanoparticles as the abrasive particles over a pH range from 2 to 10. The results indicate that there was a significant difference in the CMP performance between Si-face and C-face 6H-SiC substrates, indicating that the CMP process was sensitive to the surface polarity of the 6H-SiC substrates. A higher material removal rate (MRR) was obtained during the CMP of C-face 6H-SiC substrates, as compared to that of Si-face 6H-SiC substrates. The maximum MRR of the C-face 6H-SiC substrates was reached to 6412 nm/h with an average surface roughness Ra of 0.54 nm when using the slurries containing 2 wt% alumina nanoparticles, 0.05 M KMnO4 at pH 2. While the Si-face 6H-SiC substrates was 1554 nm/h with an average surface roughness Ra of 0.53 nm. Furthermore, the polishing mechanism was also discussed based on the MRR, atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS) analysis of the dipped and polished 6H-SiC surfaces.