This paper focuses on the optimisation of an efficient extraction process for cellulose and lignin from rice straw waste from the Albufera of Valencia using the steam explosion method. This method is particularly pertinent given the environmental and economic challenges posed by the current disposal practices of agricultural waste. The technique comprises a high-temperature cooking stage followed by instantaneous decompression, effectively altering the biomass’s physical and chemical properties to enhance its surface area and porosity. Our adaptation of the steam explosion technique specifically addresses the challenges of rice straw waste, marking a significant departure from previous applications. This innovation is crucial in addressing the urgent need for more sustainable waste management practices, as it effectively deconstructs the lignocellulosic matrix of rice straw. This facilitates the selective extraction of cellulose at a 70% efficiency, with a 20% yield and the subsequent recovery of lignin. The results of this study are significant for sustainable biomaterial production, offering novel insights into optimising these crucial biomass components. By refining the process and focusing on critical parameters, our work advances the application of steam explosion methods for agricultural waste, enhancing efficiency and sustainability. By utilising rice straw biowaste, this research not only proposes a solution to a pressing environmental issue but also demonstrates the potential to create new market opportunities, increase the economic value for rice producers, and significantly reduce the environmental footprint of existing waste disposal methods. The holistic and ecological approach of this study underscores the vital need for innovative strategies in agricultural waste management, positioning the valorisation of rice straw waste as a key component in the pursuit of environmental sustainability.

This paper briefly discusses the utilization of pruning wastes as a lignocellulosic source of cellulose fibers, which could be of potential use in the development of valuable materials such as sustainable textiles and fillers for footwear components including uppers and soles. Phoenix canariensis palm leaves, one of the most common plants found in the local environment of the Alicante region (Spain), was used as a biomass raw material. Determining appropriate processing parameters and their desired range of maximum cellulose extraction states is key to improving yields. Therefore, this study aimed at determining the effect of processing conditions on cellulose extraction by optimizing the hydrothermal process, as a part of overall combined processes involving several steps. Specifically, the time of the steam-explosion stage was varied between 15 and 33 min in order to maximize the cellulose extraction yield. The composition of both the extracted fibers and the resulting by-product solutions generated during the different steps were determined by FTIR and TGA in order to analyze the effectiveness of removing hemicellulose, lignin and extractives as well as the removed substances at each stage for their further valorization. Additionally, the morphology of cellulosic fibers was evaluated by SEM and their crystallinity by XRD. Crystalline cellulose fibers were successfully extracted from pruning biomass wastes, achieving more efficient removal of hemicellulose and lignin when the hydrothermal process was assessed over 25–33 min. This resulted in finer and smoother fibers, but the crystallinity of α-cellulose decreased as the time of steam-explosion increased to 33 min. The characterization of waste solutions generated after the different extraction steps confirmed that the most effective treatments to remove lignin and hemicellulose from the cell wall are alkaline pretreatment and a hydrothermal process.

The quest for sustainable and efficient methods for extracting cellulose nanocrystals (CNCs) remains critical in the development of advanced materials. This study refines the acid hydrolysis process for cellulose derived from rice straw, an abundant agricultural waste, focusing on the relationship between hydrolysis parameters and CNC properties. The research identifies conditions that enhance crystallinity and colloidal stability while effectively transforming amorphous cellulose into nanocrystals. Advanced characterization techniques, including XRD, SEM, TEM, and zeta potential measurements, provided insights into the structural and colloidal properties of CNCs. The findings demonstrate the influence of reaction temperature, time, and acid concentration on CNC quality, with optimized conditions yielding nanocrystals with enhanced stability and well-defined morphology. This study underscores the potential of rice straw as a renewable resource, advancing the circular economy by promoting the use of sustainable materials in high-value applications such as composite reinforcement and coatings.

The aim of this work is to develop sustainable reactive polyurethane hot melt adhesives (HMPUR) for footwear applications based on biobased polyols as renewable resources, where ma-croglycol mixtures of polyadipate of 1,4-butanediol, polypropylene and different biobased polyols were employed and further reacted with 4-4′-diphenylmethane diisocyanate. The different reactive polyurethane hot melt adhesives obtained were characterized with different experimental techniques, such as Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), softening temperature and melting viscosity. Finally, their adhesion properties were measured from T-peel tests on leather/HMPUR adhesives/SBR rubber joints in order to establish the viability of the used biobased polyols and the amount of these polyols that could be added to reactive polyurethane hot melt adhesives satisfactorily to meet the quality requirements of footwear joints. All biobased polyols and percentages added to the polyurethane adhesive formulations successfully met the quality requirements of footwear, being comparable to traditional adhesives currently used in footwear joints in terms of final strength. Therefore, these new sustainable polyurethane adhesives can be considered as suitable and sustainable alternatives to the adhesives commonly used in footwear joints.

The footwear industry is closely related to adhesives as footwear manufacturing involves transformation and assembly of various components made up of several materials where different adhesives play a key role. The proper choice of adhesive is crucial to ensure the bond strength required. Moreover, the large variety of materials used in the footwear industry require specially formulated adhesives. The present review gives an overview of the substrates used as footwear materials and discusses the adhesives most commonly used in the footwear manufacturing process. Surface treatments used prior to bonding process are also reviewed, highlighting their importance. Footwear adhesives requirements are also reviewed in this paper where the joining of the upper to the sole is the most demanding process in terms of peel resistance. Future trends in footwear adhesives will be related to the use of more sustainable adhesives. From this perspective, water-based and hot-melt adhesives are also included in this paper.

In response to the environmental impacts of conventional polyurethane adhesives derived from fossil fuels, this study introduces a sustainable alternative utilizing lignin-based polyols extracted from rice straw through a process developed at INESCOP. This research explores the partial substitution of traditional polyols with lignin-based equivalents in the synthesis of reactive hot melt polyurethane adhesives (HMPUR) for the footwear industry. The performance of these eco-friendly adhesives was rigorously assessed through Thermogravimetric Analysis (TGA), Differential Scanning Calorimetry (DSC), rheological analysis, and T-peel tests to ensure their compliance with relevant industry standards. Preliminary results demonstrate that lignin-based polyols can effectively replace a significant portion of fossil-derived polyols, maintaining essential adhesive properties and marking a significant step towards more sustainable adhesive solutions. This study not only highlights the potential of lignin in the realm of sustainable adhesive production but also emphasises the valorisation of agricultural by-products, thus aligning with the principles of green chemistry and sustainability objectives in the polymer industry.