Drilling of Carbon Fiber-Reinforced Plastic/Titanium alloy (CFRP/Ti) stacks represents one of the most widely used machining methods for making holes to fasten assemblies in civil aircraft. However, poor machinability of CFRP/Ti stacks in combination with the inhomogeneous behavior of CFRP and Ti alloy face manufacturing and scientific community with a problem of defining significant factors and conditions for ensuring hole quality in the CFRP/Ti alloy stacks. Herein, we investigate the effects of drilling parameters on drilling temperature and hole quality in CFRP/Ti alloy stacks by applying an artificial neuron network (ANN). We varied cutting speed, feed rate, and time delay factors according to the factorial design L₉ Taguchi orthogonal array and measured the drilling temperature, hole diameter, and out of roundness by using a thermocouple and coordinate measuring machine methods for ANN analysis. The results show that the drilling temperature was sensitive to the effect of stack material layer, cutting speed, and time delay factors. The hole diameter was mainly affected by feed, stack material layer, and time delay, while out of roundness was influenced by the time delay, stack material layer, and cutting speed. Overall, ANN can be used for the identification of the drilling parameters–hole quality relationship.

In the conditions of the increase in the range of products in the automobile and aircraft industry, there is a tendency to increase the scope of application of flexible fixtures. Thus, in the current article, it was proposed to consider a new concept of a flexible fixture for location parts of a complex shape. The stress and deflection of the steering knuckle elements were calculated using finite element modeling. During the experiment on the static loading, the deflection of the steering knuckle elements was measured, and the results of finite element modeling were validated. It was determined that the stiffness of the proposed flexible fixture ensures compliance with the tolerances of the mutual location of the surfaces of the part, making it reasonable for feature research the novel flexible fixture design during milling.

In article analyzes the technical requirements for spherical washers used in threaded connections of pumps, which made it possible to highlight contradictions in paragraphs of the current standards for pump fasteners. They regarding recommendations for manufacturing technology and control of the working surfaces of washers. Publication analysis in the spherical surfaces lapping showed the absence of research in the spherical surfaces contact after lapping and the dependence of contact parameters by the technological parameters for this operation. The presence of a gap in conjunction with spherical washers after the lapping process was proved geometrically. Its location was determined, and a mathematical dependence was obtained to determine the maximum gap value in conjunction. It was found that the gap depends on the design parameters of the washers’ conjunction and the abrasive material grain size used for lapping. Recommendations for selecting the abrasive material grain size for the lapping operation for the most common values of the roughness parameters for the working surfaces of spherical washers have been formed. In the article was proposed to introduce into the technical requirements for the spherical washers drawings changes concerning the gap size allowable in the conjunction, and as well as tolerances value changes of the radii of the working surfaces of the washers, thus increasing their manufacturability without conflicting with the requirements of the current standards.

The object of research is granulation of mineral fertilizers by the rolling method. One of the most problematic places is the uncertainty of the conditions of the temperature regime of granulation. The paper considers the technology for obtaining enlarged urea granules of prolonged action. It is indicated that an increase in the diameter of the granules to 7–10 mm increases the efficiency of the use of mineral fertilizers by the consumer. It is proposed to obtain large carbamide granules by rolling in a plate granulator. It is indicated that the setting of the optimal operating parameters of the tray granulator is an important factor in the efficient operation of the equipment. A scheme of a pilot plant for granulating mineral fertilizers is presented, a methodology for conducting experimental studies and design parameters of a plate granulator are described. It is indicated that in the process of experimental studies, the design parameters changed: the tilt angle of the plate, the height of the side and the frequency of rotation of the plate, the angle of opening of the spray jet by the hydraulic nozzle. In the process of research, the influence of regime and technological parameters, namely, the temperature of the layer on the plate is studied. As a result of experimental studies, the optimal ranges of design and regime-technological parameters for obtaining enlarged carbamide granules in a plate granulator were revealed. The influence of the location of the nozzle for spraying the melt on the layer relative to the plane of the plate is shown, which results in the particle size distribution of the granular product. It is indicated that a higher content of the commercial fraction in the finished product is observed when the layer in the left sector of the upper part of the plate is irrigated by the rising melt. A technique for determining the static strength of the obtained carbamide granules is given. A calculation equation for determining the static strength of a granule is presented. A diagram of a laboratory device for determining the static strength of granules is presented, which made it possible to determine the values of the static strength of granules for individual fractions, namely: for coarse, fine and commercial fractions. It is shown that the obtained values correlate well with standardized indicators.

На основі використання методик проєктування верстатних пристроїв, заснованих на локальній фіксації заго-товок силами закріплення на мінімальній кількості поверхонь та технологічних можливостей сучасних металоріза-льних верстатів розроблено конструкцію верстатного пристрою для встановлення деталей типу апарат спрямову-вальний при обробленні каналів на фрезерних або багатоцільових верстатах вертикального компонування. Уперше визначено статичну жорсткість верстатного пристрою на основі розтискної цанги для оброблення каналів апара-тів спрямовуючих. Виконано чисельне моделювання напружено-деформованого стану розробленого верстатного при-строю та отримані значення величин переміщень і напружень.

The use of modern machining centers with wide technological capabilities and the active development of productions with a small-scale form of organization necessitates an increase in the efficiency of fixtures capable of ensuring sufficient accuracy of machining with minimal costs.Classical approaches to the design of fixtures do not always allow machining with one installation with high-performance cutting conditions, so it is necessary to move the new approaches that allow maximum tool availability, which is important for the competitiveness of enterprises.The analysis of research and publications on numerical modeling and experimental research on the processing of parts of a complex shape that have insufficient rigidity showed that the issues of static research of the stress-deformation state of fixtures with incomplete locating have received little attention in the scientific literature.The purpose of the article is to experimentally demonstrate the possibility of machining non-separable connecting rods in machine tools with incomplete basing and fastening only on unprocessed surfaces in one installation with the achievement of all the necessary indicators of dimensional accuracy.The work presents for the first time an improved fixture with an incomplete location for machining connecting rod-type parts, and experimental studies of its stress-strain state in static mode are performed. The determined values of stresses and displacements compared with the previously proposed machine tool showed its technical advantage in bearing capacity for loads acting during machining.In this work, it was experimentally proven for the first time that the design of the improved fixture for machining connecting rods is capable of providing the necessary machining accuracy under static load and at the same time has a margin of accuracy thatexceeds the value of deformations by 1.5...2.5 times. The presented results and the positive experience of manufacturing a sample of a fixture can be used for its further research in a dynamic mode directly during machining, as well as for the design of technological equipment for parts of other classes, using an approach that involves incomplete locating of the workpiece