We prepared novel bipolar membranes (BPMs) consisting of cation and anion exchange layers (CEL and AEL) using radiation-induced asymmetric graft polymerization (RIAGP). In this technique, graft polymers containing cation and anion exchange groups were introduced into a base film from each side. To create a clear CEL/AEL boundary, grafting reactions were performed from each surface side using two graft monomer solutions, which are immiscible in each other. Sodium p-styrenesulfonate (SSS) and acrylic acid (AA) in water were co-grafted from one side of the base ethylene-co-tetrafluoroethylene film, and chloromethyl styrene (CMS) in xylene was simultaneously grafted from the other side, and then the CMS units were quaternized to afford a BPM. The distinct SSS + AA- and CMS-grafted layers were formed owing to the immiscibility of hydrophilic SSS + AA and hydrophobic CMS monomer solutions. This is the first BPM with a clear CEL/AEL boundary prepared by RIAGP. However, in this BPM, the CEL was considerably thinner than the AEL, which may be a problem in practical applications. Then, by using different starting times of the first SSS+AA and second CMS grafting reactions, the CEL and AEL thicknesses was found to be controlled in RIAGP.

Hydrogen-permselective membranes were developed using a radiation-induced grafting method. Styrene (St) and acrylic acid (AAc) monomers were introduced into porous polyvinylidene fluoride (PVDF) membranes to obtain St- and AAc-grafted PVDF membranes with grafting degrees of 82% and 92%, respectively. The porosities of the grafted membranes were controlled in the range 30–40% by hot-press compression at 159 °C and 4 MPa. The hydrogen permeability was found to be of the order of 10⁻⁷ mol/m²∙s∙Pa, which was higher than the permeability for water vapor and nitrogen (oxygen model). The St- and AAc-grafted membranes exhibited 9.0 and 34 times higher permeability for H₂ than for H₂O and N₂, respectively.

The micro/nanocone structures of noble metals play a critical role as heterogeneous electrocatalysts that provide excellent activity. We successfully fabricated platinum cones by electrodeposition using non-penetrated porous membranes as templates. This method involved the preparation of template membranes by the swift-heavy-ion irradiation of commercially available polycarbonate films and subsequent chemical etching in an aqueous NaOH solution. The surface diameter, depth, aspect ratio and cone angle of the resulting conical pores were controlled in the ranges of approximately 70–1500 nm, 0.7–11 μm, 4–12 and 5–13°, respectively, by varying the etching conditions, which finally produced size- and shape-controlled platinum cones with nanotips. In order to demonstrate the electrocatalytic activity, electrochemical measurements were performed for the ethanol oxidation reaction. The oxidation activity was found to be up to 3.2 times higher for the platinum cone arrays than for the platinum plate. Ion-track etching combined with electrodeposition has the potential to be an effective method for the fabrication of micro/nanocones with high electrocatalytic performance.

For high-performance electrodialysis of saline water, cation exchange membranes (CEMs) that actively transport Na⁺ and restrict water permeation are required. In this study, we prepared novel CEMs by a heavy-ion-track grafting technique and measured their membrane resistance and water permeation flux as transport properties. The prepared nanostructured CEMs exhibited lower resistance and lower water flux than the commercial CEM. Na⁺ ions were efficiently transported through their unique one-dimensional ion channels (low resistance), while water transport was suppressed due to the very low water uptake of the CEMs. These results demonstrated the high potential of these nanostructured CEMs for use in practical saline water electrodialysis.

Track-etched nanoporous membranes prepared by swift heavy ion irradiation are promising for separation processes such as water purification. However, one drawback is that multiple pores are undesirably formed by pore overlapping to reduce separation performance. The techniques for predicting the size and amount of multiple pores in detail are still underdeveloped, which hinders the precise membrane design. In this study, a computer simulation program was developed to predict the size distribution of the track-etched pores. The program generates a number of single pores on the virtual grid plane to simulate random ion bombardment, finds multiple pores containing several single pores, and determines the multiple pore size by counting the inside grid points. All the multiple pores are categorized into different size classes, and the areal percentage occupied by the pores belonging to each size class is estimated. The simulation algorithm and the results of a model case simulation were described.