Carbon nanotubes (CNTs) and nanofibers (CNFs) were synthesized on clinker and silica fume particles in order to create a low cost cementitious nanostructured material. The synthesis was carried out by an in situ chemical vapor deposition (CVD) process using converter dust, an industrial byproduct, as iron precursor. The use of these materials reduces the cost, with the objective of application in large-scale nanostructured cement production. The resulting products were analyzed by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and thermogravimetric analysis (TGA) and were found to be polydisperse in size and to have defective microstructure. Some enhancement in the mechanical behavior of cement mortars was observed due to the addition of these nano-size materials. The contribution of these CNTs/CNFs to the mechanical strength of mortar specimens is similar to that of high quality CNTs incorporated in mortars by physical mixture.

Sodium silicate is a commonly used activator in geopolymer that is produced commercially. In this study, rice husk ash (RHA) from agricultural waste was used to synthesize sodium silicate as an activator for geopolymer cement. This white ash was applied for producing sodium silicate with different molarities (8, 10, and 12) and then used to synthesize fly ash-based geopolymer cement. Scanning Electron Microscopy (SEM), X-ray Diffraction (XRD), and Fourier Transform Infrared Spectroscopy (FTIR) were applied to investigate the micro-characteristics of the geopolymerization products. Bulk density, water absorption, compressive strength, flexural strength, and fracture toughness were carried out to measure and evaluate the geopolymers with sodium silicate. The combination of 10 M NaOH with sodium silicate increased the compressive strength by 16.21% and the flexural strength and fracture toughness by 81.6%. However, sodium silicate combined with 12 M NaOH decreased compressive strengths by 13.23% and flexural strength and fracture toughness by 61.94%. The lowest water absorption value of 12.3% was obtained in a geopolymer paste using sodium silicate combined with 10 M NaOH, and the largest was 13.3% for sodium silicate combined with 8 M NaOH. The microstructure analysis showed the hydrated calcium alumina silicate gel (C–A–S–H) and the SEM image also revealed a compact geopolymer matrix. Thus, it can be concluded that sodium silicate from rice husk ash can be utilized as an activator or reactive material to produce geopolymer cement with a good geopolymer network.

Cement composites prepared with nanoparticles have been widely studied in order to achieve superior performance structures. The incorporation of carbon nanotubes (CNTs) is an excellent alternative due to their mechanical, electrical, and thermal properties. However, effective dispersion is essential to ensure strength gains. In the present work, cement pastes were prepared incorporating CNTs in proportions up to 0.10% by weight of cement, dispersed on the surface of anhydrous cement particles in isopropanol suspension and using ultrasonic agitation. Digital image correlation was employed to obtain basic mechanical parameters of three-point bending tests. The results indicated a 34% gain in compressive strength and 12% in flexural tensile strength gains, respectively, as well as a 70% gain in fracture energy and 14% in fracture toughness in the presence of 0.05% CNTs were recorded. These results suggest that CNTs act as crack propagation controllers. Moreover, CNT presence contributes to pore volume reduction, increases the density of cement pastes, and suggests that CNTs additionally act as nucleation sites of the cement hydration products. Scanning electron microscopy images indicate effective dispersion as a result of the methodology adopted, plus strong bonding between CNTs and the cement hydration product. Therefore, CNTs can be used to obtain more resistant and durable cement-based composites.