As the transmission component in mechanical systems, hydrodynamic journal bearing is widely used in large electromechanical equipment. The instability of the hydrodynamic journal bearing often results in mechanical wear and damage, which may cause maintenance shutdowns and significant financial losses. Accordingly, assessing the hydrodynamic journal bearing online is a highly effective approach to guaranteeing reliability. To analyze oil film thickness distribution under various assembly characteristics, this paper proposes a Fluid–Solid coupling analysis method based on hydrodynamic lubrication theory and Hertzian elastic deformation theory. The novelty is that the difference between the oil film thicknesses at the same measuring angle within the two opposing faces of the bearing shell is taken as the assessment parameter, which can directly indicate the deviation degree of the stator axis. Comparison of simulation and experimental results validated that the proposed method exhibits exceptional accuracy in practical applications.

To address the heat transfer degradation caused by fouling and dust accumulation on the stator windings of marine diesel generators, this study proposes a health condition assessment method based on the convective heat transfer coefficient. A numerical analysis model was developed using the Ansys Fluent platform to systematically investigate the effects of ambient temperature, load power, and fouling layer thickness on the stator winding temperature and convective heat transfer coefficient. The results demonstrate that the convective heat transfer coefficient is highly sensitive to variations in fouling layer thickness. On this basis, a health assessment model centered on the convective heat transfer coefficient was established and validated using experimental data from diesel generator tests. The results show that the proposed model accurately captures the performance degradation process and enables quantitative classification of operating states, including healthy, sub-healthy, degraded, and abnormal conditions. This research provides a feasible theoretical foundation and technical approach for the intelligent monitoring and condition evaluation of marine diesel generators, offering significant engineering value for enhancing the efficiency and reliability of marine power systems.

With the increasing complexity of operating conditions and the trend toward structural compactness in generators, the unbalanced electromagnetic force induced by air-gap eccentricity has become a critical factor affecting rotor dynamic behavior and operational reliability. To address the strong coupling and modeling challenges among the electromagnetic field, mechanical force field, and lubrication flow field under eccentric conditions, this study proposes a multi-physics coupled modeling approach that integrates electromagnetic, structural, and fluid dynamic interactions. Based on the spatial pose characteristics of the rotor under eccentric conditions, a three-dimensional mathematical model of the air-gap length is established, and an analytical expression for the lubricating oil film thickness distribution is derived. This framework enables the coupled solution of unbalanced electromagnetic force, hydrodynamic oil film supporting force, and rotor dynamic response. A 60 kW-rated diesel generator was selected as the research object for both numerical simulations and experimental investigations. The numerical results indicate that when the load power increases from 0 kW to 60 kW, the displacement amplitude of the rotor in the y-direction increases by approximately 155%, demonstrating a significant enhancement of transverse vibration intensity under increasing unbalanced electromagnetic excitation. Comparison between experimental and numerical results shows good agreement in both variation trends and amplitude levels, with a maximum relative error of 4.07%, thereby validating the accuracy and reliability of the proposed electromagnetic–structural–fluid coupled model for predicting rotor dynamic response in generators.