Magnetorheological (MR) dampers have significantly advanced automotive suspension systems by providing adaptable damping characteristics in response to varying road conditions and driving dynamics. This review offers a comprehensive analysis of the evolution and integration of MR dampers in semi-active suspension systems. Semi-active systems present an optimal balance by integrating the simplicity inherent in passive systems with the adaptability characteristic of active systems, while mitigating the substantial energy consumption. The fundamental principles of MR technology, the design of MR dampers, and the diverse control strategies employed to optimize suspension performance were examined. The classical, modern, and intelligent control methods, along with the related research, were emphasized. Based on the above-mentioned methods, the benefits of MR semi-active control were highlighted, while the challenges and future research directions in MR damper technology were also addressed. Through a synthesis of recent research findings and practical applications, this paper underscores the advancements in MR-based semi-active suspension systems and their promising prospects in the automotive industry.

Polyurethane foam is widely used as a primary filling material in car seats. While it provides good damping and energy absorption, the mechanical properties are complex but play a vital role in vibration attenuation and vehicle ride comfort. This study proposes a comprehensive experimental and analytical method to characterize the visco-hyperelastic properties of seat-grade polyurethane foam. Quasi-static and dynamic compression tests were conducted on foam blocks to obtain load–deflection curves and dynamic stiffness. A visco-hyperelastic material model was developed, where the hyperelastic response was derived via the hereditary integral and difference-stress method, and viscoelastic behavior was captured using a Prony series fitted to dynamic stiffness data. The model was validated using finite element simulations, showing good agreement with experimental results in both static and dynamic conditions. The proposed method enables accurate characterization of the visco-hyperelastic material properties of seat-grade polyurethane foam.