Engineering ceramics and their composites are widely used owing to their excellent properties, including high wear, corrosion and heat resistance, low friction coefficient, and low thermal conductivity; thus, the current paper presents a comprehensive review of the most common types of engineering ceramics, demonstrating their key properties, advantages, potential applications, and challenges. This paper also provides prevailing methods for tackling the engineering ceramic challenges and maximizing their applicability. This review paper focuses on alumina (Al₂O₃), silicon carbide (SiC), zirconia (ZrO₂), aluminum nitride (AlN), and silicon nitride (Si₃N₄), and explores their usability in automotive, aerospace, and tribological applications. Additionally, the incorporation of reinforcing nanomaterials, i.e., graphene and carbon nanotubes or their combination with second-phase reinforcing nanomaterials in these types of ceramics to improve their physico-mechanical properties is also discussed. By strategically adding these reinforcing materials, the brittleness of ceramics can be mitigated, leading to materials that are more suitable for demanding applications in various high-performance industries.

Hydroxyapatite (HAp) polymer composites have gained significant attention due to their applications in bone regeneration and tooth implants. This review examines the synthesis, properties, and applications of Hap, highlighting various manufacturing methods, including wet, dry, hydrothermal, and sol–gel processes. The properties of HAp are influenced by precursor materials and are commonly obtained from natural calcium-rich sources like eggshells, seashells, and fish scales. Composite materials, such as cellulose–hydroxyapatite and gelatin–hydroxyapatite, exhibit promising strength and biocompatibility for bone and tissue replacement. Metallic implants and scaffolds enhance stability, including well-known titanium-based and stainless steel-based implants and ceramic body implants. Biopolymers, like chitosan and alginate, combined with Hap, offer chemical stability and strength for tissue engineering. Collagen, fibrin, and gelatin play crucial roles in mimicking natural bone composition. Various synthesis methods like sol–gel, hydrothermal, and solution casting produce HAp crystals, with potential applications in bone repair and regeneration. Additionally, the use of biowaste materials, like eggshells and snails or seashells, not only supports sustainable HAp production but also reduces environmental impact. This review emphasizes the significance of understanding the properties of calcium–phosphate (Ca-P) compounds and processing methods for scaffold generation, highlighting novel characteristics and mechanisms of biomaterials in bone healing. Comparative studies of these methods in specific applications underscore the versatility and potential of HAp composites in biomedical engineering. Overall, HAp composites offer promising solutions for improving patient outcomes in bone replacement and tissue engineering and advancing medical practices.

During the past decade, there has been a continued increase in the demand for bone defect repair and replacement resulting from long-term illnesses or traumatic incidents. To address these challenges, tissue engineering research has focused on biomedical applications. This field concentrated on the development of suitable materials to enhance biological functionality and bone integration. Toward this aim, it is necessary to develop a proper material that provides good osseointegration and mechanical behavior by combining biopolymers with ceramics, which increase their mechanical stability and mineralization process. Hydroxyapatite (HAp) is synthesized from natural resources owing to its unique properties; for example, it can mimic the composition of bones and teeth of humans and animals. Biopolymers, including chitosan and alginate, combined with HAp, offer good chemical stability and strength required for tissue engineering. Composite biomaterials containing hydroxyapatite could be a potential substitute for artificial synthetic bone grafts. Utilizing various polymers and fabrication methodologies would efficiently customize physicochemical properties and suitable mechanical properties in synergy with biodegradation, thus enhancing their potential in bone regeneration. This review summarizes the commonly used polymers in tissue engineering, emphasizing their advantages and limitations. This paper also highlights recent advances in the production and investigation of HAp-based polymer composites used in biomedical applications.

Carbon nanotube (CNT)/graphene ceramic composites with outstanding properties are expected to replace a number of components currently used in the automotive and aerospace industries in the future. Consequently, this area of research has progressed significantly. This review paper, therefore, delves into the enhancement of ceramic properties through the integration of graphene and CNTs. These reinforcements are known to mitigate the inherent brittleness of ceramics, thereby unlocking their potential for applications in sectors requiring high mechanical reliability, such as the aerospace, automotive, and biomedical industries. By summarizing recent research, this paper outlines various preparation methods, including ball milling, heat pressing and spark plasma sintering, and discusses how these techniques contribute to improved mechanical and thermal performance. This review emphasizes the critical role of graphene and CNT ratios, sizes, and their synergistic effects in enhancing fracture toughness, machinability, and overall structural integrity. Thus, this paper provides a comprehensive overview of the current research in this area and discusses the potential of these technologies.

Plasma-etched nanoclay-reinforced Polyamide 12 (PA12) powder is prepared with its intended use in selective laser sintering (LS) applications. To replicate the LS process we present a downward heat sintering (DHS) process, carried out in a hot press, to fabricate tensile test specimens from the composite powders. The DHS parameters are optimized through hot stage microscopy, which reveal that the etched clay (EC)-based PA12 (EC/PA12) nanocomposite powder melts at a temperature 2°C higher than that of neat PA12, and 1–3°C lower than that of the nonetched clay-based nanocompsite (NEC/PA12 composite). We show that these temperature differences are critical to successful LS. The distribution of EC and NEC onto PA12 is investigated by scanning electron microscopy (SEM). SEM images show clearly that the plasma treatment prevents the micron-scale aggregation of the nanoclay, resulting in an improved elastic modulus of EC/PA12 when compared with neat PA12 and NEC/PA12. Moreover, the reduction in elongation at break for EC/PA12 is less pronounced than for NEC/PA12.

Polyamide 12 (PA12) powder was exposed for up to 3 h to low pressure air plasma treatment (LP‐PT) and several minutes by two different atmospheric pressure plasma jets (APPJ) i.e., kINPen (K‐APPJ) and Hairline (H‐APPJ). The chemical and physical changes resulting from LP‐PT were observed by a combination of Scanning Electron Microscopy (SEM), Hot Stage Microscopy (HSM) and Fourier transform infrared spectroscopy (FTIR), which demonstrated significant changes between the plasma treated and untreated PA12 powders. PA12 exposed to LP‐PT showed an increase in wettability, was relatively porous, and possessed a higher density, which resulted from the surface functionalization and materials removal during the plasma exposure. However, it showed poor melt behavior under heating conditions typical for Laser Sintering. In contrast, brief PJ treatments demonstrated similar changes in porosity, but crucially, retained the favorable melt characteristics of PA12 powder.