Owing to its superior mechanical properties and recyclability, the carbon fabric/polyetheretherketone (CFF/PEEK) composite has seen increasing application in engineering domains. However, studies examining the impact of hygrothermal aging on its performance remain relatively limited in the existing literature. To investigate its durability in hygrothermal environments, this study fabricated CFF/PEEK composites with a fiber volume fraction of 55 vol% and subjected them to equilibrium hygroscopic treatment at 70 °C. The hygroscopic behavior of polyetheretherketone (PEEK) resin and CFF/PEEK composites, along with their tensile and compressive properties under dry conditions at room temperature (RTD) and wet conditions at 70 °C (ETW), were systematically evaluated. The results indicated that both PEEK resin and CFF/PEEK composites exhibited Fickian diffusion behavior during the initial stages of aging but diverged in later stages. The equilibrium moisture absorption rates were approximately 0.32% for PEEK resin and 0.19% for CFF/PEEK composites. After aging at 70 °C, the strength of both materials decreased significantly, while the modulus showed only minor changes. Under ETW conditions, the tensile strength retention rate of PEEK resin was 74.92%, and the compressive strength retention rate was 81.85%. For the CFF/PEEK composites, the tensile strength retention rate was approximately 85%, and the compressive strength retention rate was about 95%. The typical failure modes of CFF/PEEK composites did not exhibit notable differences between tensile and compressive specimens after hygrothermal aging. Resin debonding was observed in the moisture-absorbed composite specimens, while no microcracks or delamination were detected. The degradation of mechanical properties is predominantly attributed to the deterioration of the resin matrix and interface characteristics, which are caused by water molecule intrusion and the adverse effects of wet strain mismatch between the resin and fibers.

This paper presents the in-plane deformation and cyclic mechanical properties of CF/PEEK (Carbon Fiber-Reinforced Polyetheretherketone)-reinforced TPU (thermoplastic polyurethanes) flexible composites with a zero Poisson ratio. A novel CF/PEEK honeycomb reinforcement with a zero Poisson ratio was fabricated by using 3D-printing technology. Then, TPU was bonded in the two sides of the CF/PEEK honeycomb reinforcement. The in-plane deformation ability and cyclic mechanical properties were evaluated. The results show that the zero Poisson ratio flexible composite can achieve a large in-plane plastic deformation of more than 50% and can better maintain the zero Poisson ratio superstructure. By collecting and comparing the mechanical characteristic values of the CF/PEEK flexible composite under a cyclic load, the CF/PEEK flexible composite MH22-t0.6-CT has the best structural stability. The length of the structure was increased by about 12.53%. By studying the deformation mechanism and failure mechanisms of the flexible composites, the in-plane recyclability of the flexible composites was evaluated, which provides the basic research basis for large-scale in-plane deformation composites.

Carbon fabric reinforced polyetherketoneketone (CFF/PEKK) composites have garnered significant attention from researchers due to their superior properties and have been successfully applied in various engineering fields. Environmental conditions are known to directly influence the mechanical properties and service life of composites; however, limited literature exists on the mechanical behavior of CFF/PEKK composites under different environmental conditions. This study elucidates the correlation between the bending and shear behaviors of CFF/PEKK composites and environmental factors, thereby offering robust data support for engineering applications. In this work, CFF/PEKK composite laminates with a fiber volume fraction of 55 vol% were fabricated and subjected to saturated moisture absorption treatments at 70 °C. The moisture absorption characteristics of the material were investigated. The bending and shear properties of CFF/PEKK composites were characterized under three environmental conditions: −55 °C dry state (CTD), room temperature dry state (RTD), and 70 °C wet state (ETW). Failure modes and mechanisms of composite specimens were also analyzed. The equilibrium moisture absorption rate of CFF/PEKK composites is approximately 0.27%. Hygrothermal aging resulted in noticeable fiber pull-out in mechanical specimens, indicating damage to the interfacial performance of the composites. Furthermore, no cracks or delamination were observed. Results indicate that in the CTD condition, the bending strength and shear strength of CFF/PEKK composites are higher compared to those in the RTD condition, while the modulus remains relatively unaffected. In the ETW condition, both bending and shear properties exhibit a significant decline, with the most pronounced reduction observed in interlaminar shear strength. No significant differences in failure modes were noted across different environmental conditions.