The present paper deals with the investigation and comparison of the influence of scanning strategy on residual stress in the selective laser melting (SLM) process. For the purpose of the experiment, bridge geometry samples were printed by a 3D metal printer, which exhibited tension after cutting from the substrate, slightly bending the samples toward the laser melting direction. Samples were produced with the variation of process parameters and with a change in scanning strategy which plays a major role in stress generation. It was evaluated using the Bridge Curvature Method (BCM) and optical microscopy. At the end, a recommendation was made.

In the present study, 18% Ni 300 maraging steel powder was processed using a selective laser melting (SLM) technique to study porosity variations, microstructure, and hardness using various process conditions, while maintaining a constant level of energy density. Nowadays, there is wide range of utilization of metal technologies and its products can obtain high relative density. A dilatometry study revealed that, through heating cycles, two solid-state effects took place, i.e., precipitation of intermetallic compounds and the reversion of martensite to austenite. During the cooling process, one reaction took place (i.e., martensitic transformation), which was confirmed by microstructure observation. The improvements in the Rockwell hardness of the analyzed material from 42 ± 2 to 52 ± 0.5 HRC was improved as a result of aging treatment at 480 °C for 5 h. The results revealed that the relative density increased using laser speed (340 mm/s), layer thickness (30 µm), and hatch distance (120 µm). Relative density was found approximately 99.3%. Knowledge about the influence of individual parameters in the SLM process on porosity will enable potential manufacturers to produce high quality components with desired properties.

One of the innovative technology of producing the components is Selective Laser Melting (SLM) belongs to additive manufacturing techniques. SLM technology has already been successfully applied in the automotive, aerospace and medical industries. Despite progress in material flexibility and mechanical performances, relatively poor surface finish still presents a significant weakness in the SLM process. The scope of the present article is the study the influence of selective laser melting parameters such as laser power, scanning speed, exposure time and hatch spacing through additive manufacturing as well as the orientation of the model corresponding to the laser beam on the surface characteristic of the components made from Ti-6Al-4V alloy. By using optimized process parameters, a low surface roughness can be obtained. In research, the machine for the selective laser melting of metal powders Renishaw AM 125 device was used. Based on experiment plan, 32 models were produced, which were examined to define the surface roughness and thus represent an influence of process parameters and the orientation on the model surface quality. The article discusses the fundamental factors determining the roughness that gives invaluable knowledge to improve the surface quality of SLM parts.

Since the forming of the microstructure depends on the specific of the casting method, which directly affects further mechanical and physical properties of the material, it is important to understand how to control the microstructure of the cast to understand changes that taking place during the crystallisation process. For estimating the metallurgical quality of the liquid metal before casting, the thermal-derivative analysis (TDA) is utilised. The TDA has been used for a long time, in both ferrous and non-ferrous industries casting. The Universal Metallurgical Simulator and Analyser (UMSA) platform is a rapid, sensitive and economical method of determining a full range of solidification features. The work focuses on the thermal analysis and heat treatment of aluminium alloys. The liquidus and solidus temperatures and dendrite coherency point (DCP) are then characterised. The research shows that the UMSA platform allows precise determination and calculation of thermal parameters. The influence of the heat treatment on structure and properties of aluminium castings has been determined as well. Heat treatment was carried out to increase the mechanical properties of aluminium alloys. Based on the findings above, the influence of microstructure on properties of the alloys is discussed.

Dilatometric studies in 18-Ni steel components fabricated by selective laser melting technique were carried out to determine the influence of heating rate on transitions occurring during the heating cycle. SLM components have been examined in controlled heating and cooling cycles. For analysis, heating of the analysed materials was carried out at heating rates of 10, 15, 20, 30 and 60 °C min⁻¹. During the heating process, two solid-state reactions were identified—i.e. precipitation of intermetallic phases and the reversion of martensite to austenite. A simplified procedure based on the Kissinger equation was used to determine the activation energy of individual reactions. For precipitation of intermetallic phases, the activation energy was estimated 301 kJ mol⁻¹, while the martensite to austenite reversion was determined at the activation energy 478 kJ mol⁻¹.