Research on using nanotechnology to solve shale instability problems in drilling engineering has been increasing. The combination of amphiphilic polymer and silica nanoparticles may be a new way to improve shale stability. Herein, an amphiphilic polymer/nano-silica composite (poly(styrene-methyl methacrylate-acrylamide)/nano-SiO2) was introduced as a novel shale stabilizer SMA/SiO2 for water-based muds, which possessed the advantages of both physical plugging and chemical inhibition during the drilling operations. The SMA/SiO2 was prepared and characterized by Fourier transform infrared spectra (FT-IR), nuclear magnetic resonance (1H-NMR), transmission electron microscope (TEM), particle size distribution (PSD) and thermogravimetric analysis (TGA) experiments, which confirmed that SMA/SiO2 was regularly spherical with nano-scale and showed good high-temperature resistance. To evaluate the plugging capacity of SMA/SiO2, the pressure transmission test and BET analysis were applied. The results indicated SMA/SiO2 was capable of effectively plugging the pores and fractures in shale. To evaluate the hydration inhibition capacity of SMA/SiO2, the rolling dispersion experiment and contact angle test were adopted. The results demonstrated that SMA/SiO2 could reduce the tendency of shale hydration, which was better than potassium chloride (KCl) and polymeric alcohol (JHC). In addition, SMA/SiO2 only created slight variations on the rheological parameters of the water-based muds (WBMs) and showed a significant filtration control performance. Due to the outstanding performance of physical plugging and chemical inhibition, SMA/SiO2 was expected to be a novel shale stabilizer to solve shale instability problems.
In deepwater oil and gas drilling, the high-molecular-weight encapsulator aggravates the thickening of the drilling fluid at low temperatures. Therefore, it is hard to manage the downhole pressure, and drilling fluid loss occurs. In this paper, a zwitterionic polymer P(AM-DMC-AMPS) which was the terpolymer of acrylamide, methacrylatoethyl trimethyl ammonium chloride, and 2-acrylamido-2-methylpropane sulfonic acid, was developed as a low-molecular-weight encapsulator. It was characterized by Fourier transform infrared spectrum analysis, nuclear magnetic resonance, and gel permeation chromatography. Moreover, the low-temperature rheology, shale inhibition and filtration properties of water-based drilling fluids (WBDFs) containing different encapsulators were experimentally investigated and compared. The results showed that the molecular weight of P(AM-DMC-AMPS) was about 260,000, much lower than that of the conventional encapsulators. In the deepwater drilling temperature range 4–75 °C, WBDF containing P(AM-DMC-AMPS) had lower and more stable rheological property because of its short molecular chains. The high shale recovery rate and low swelling rate indicated its strong shale inhibition performance, owing to its adsorption on the clay surface and the wrapping effect through both hydrogen bonding and electrostatic interaction. It also improved the filtration property of WBDF, and was compatible with other WBDF components. This product is expected to simultaneously realize the good encapsulation performance and low-temperature rheological property for deepwater drilling fluid.
12 September 2017 in Journal of Energy Resources Technology