The manufacturing industry continues to suffer from inefficiency, excessively high prices, and uncertainty over product quality. This statement remains accurate despite the increasing use of automation and the significant influence of Industry 4.0 and AI on industrial operations. This review details an extensive analysis of a substantial body of literature on artificial intelligence (AI) and Industry 4.0 to improve the efficiency of material processing in manufacturing. This document includes a summary of key information (i.e., various input tools, contributions, and application domains) on the current production system, as well as an in-depth study of relevant achievements made thus far. The major areas of attention were adaptive manufacturing, predictive maintenance, AI-driven process optimization, and quality control. This paper summarizes how Industry 4.0 technologies like Cyber-Physical Systems (CPS), the Internet of Things (IoT), and big data analytics have been utilized to enhance, supervise, and monitor industrial activities in real-time. These techniques help to increase the efficiency of material processing in the manufacturing process, based on empirical research conducted across different industrial sectors. The results indicate that Industry 4.0 and AI both significantly help to raise manufacturing sector efficiency and productivity. The fourth industrial revolution was formed by AI, technology, industry, and convergence across different engineering domains. Based on the systematic study, this article critically explores the primary limitations and identifies potential prospects that are promising for greatly expanding the efficiency of smart factories of the future by merging Industry 4.0 and AI technology.

The development of Industry 4.0 has accelerated the adoption of sophisticated technologies, including Digital Twins (DTs), Artificial Intelligence (AI), and cybersecurity, within Additive Manufacturing (AM). Enabling real-time monitoring, process optimization, predictive maintenance, and secure data management can redefine conventional manufacturing paradigms. Although their individual importance is increasing, a consistent understanding of how these technologies interact and collectively improve AM procedures is lacking. Focusing on the integration of digital twins (DTs), modular AI, and cybersecurity in AM, this review presents a comprehensive analysis of over 137 research publications from Scopus, Web of Science, Google Scholar, and ResearchGate. The publications are categorized into three thematic groups, followed by an analysis of key findings. Finally, the study identifies research gaps and proposes detailed recommendations along with a framework for future research. The study reveals that traditional AM processes have undergone significant transformations driven by digital threads, digital threads (DTs), and AI. However, this digitalization introduces vulnerabilities, leaving AM systems prone to cyber-physical attacks. Emerging advancements in AI, Machine Learning (ML), and Blockchain present promising solutions to mitigate these challenges. This paper is among the first to comprehensively summarize and evaluate the advancements in AM, emphasizing the integration of DTs, Modular AI, and cybersecurity strategies.

Electric vehicle (EV) has made a revolution in the automobile industry. The largest automobile industries are moving toward this. Within the next 5–10 years, the world will shift to EVs. Bangladesh is one of the emerging countries in Asia, so it will have great market potentiality. Bangladesh will have a big opportunity for EV business. However, there are some challenges too to introduce a new business model like EV business. In this study, we have tried to analyze the market potentiality and the business strategy in Bangladesh through strengths, weaknesses, opportunities, and threats analysis and analytical hierarchy process to analyze different strategies. These strategies had a feasible solution proved by sensitivity analysis.

To balance the convergence speed and solution diversity and enhance optimization performance when addressing large-scale optimization problems, this research study presents an improved ant colony optimization (ICMPACO) technique. Its foundations include the co-evolution mechanism, the multi-population strategy, the pheromone diffusion mechanism, and the pheromone updating method. The suggested ICMPACO approach separates the ant population into elite and common categories and breaks the optimization problem into several sub-problems to boost the convergence rate and prevent slipping into the local optimum value. To increase optimization capacity, the pheromone update approach is applied. Ants emit pheromone at a certain spot, and that pheromone progressively spreads to a variety of nearby regions thanks to the pheromone diffusion process. Here, the real gate assignment issue and the travelling salesman problem (TSP) are chosen for the validation of the performance for the optimization of the ICMPACO algorithm. The experiment's findings demonstrate that the suggested ICMPACO method can successfully solve the gate assignment issue, find the optimal optimization value in resolving TSP, provide a better assignment outcome, and exhibit improved optimization ability and stability. The assigned efficiency is comparatively higher than earlier ones. With an assigned efficiency of 83.5 %, it can swiftly arrive at the ideal gate assignment outcome by assigning 132 patients to 20 gates of hospital testing rooms. To minimize the patient's overall hospital processing time, this algorithm was specifically employed with a better level of efficiency to create appropriate scheduling in the hospital.

Bangladesh’s government had been constantly conscious of its health-care system. As a result, the health-care system had seen a significant rise in quality in the past few years. The Lean Six Sigma concept is used to boost up the productivity as well as the quality of products or services. The purpose of this article was to measure the process capability in the health-care system by lean tools. In this study, we selected the dialysis unit as our investigation area where we applied the Six Sigma DMAIC (Define, Measure, Analysis, Improve, and Control) model which had been structured step by step, respectively. Furthermore, different tools of Total Quality Management, Statistical Quality Control and Lean manufacturing like SIPOC (Supplier, Input, Process, Output, and Customer) diagram, P Control chart, Fishbone diagram, and Pareto analysis had been performed in different phases of the DMAIC model. Measuring process capability using the DMAIC model helped to identify the problems associated with the dialysis unit and also recommendations were developed based on investigation and analysis. These recommendations will help the hospital management to overcome all problems and increase service rate and patient safety in the dialysis unit.

The development of Industry 4.0 has accelerated the adoption of sophisticated technologies, including Digital Twins (DTs), Artificial Intelligence (AI), and cybersecurity, within Additive Manufacturing (AM). By enabling real-time monitoring, process optimization, predictive maintenance, and secure data management, which are redefining conventional manufacturing paradigms. Although their individual importance is increasing, a consistent understanding of how these technologies interact and collectively improve AM procedures is lacking. Focusing on the integration of digital twins (DTs), modular AI, and cybersecurity in AM, this review presents a comprehensive analysis of over 102 research publications sourced from Scopus, Web of Science, Google Scholar, and ResearchGate. The publications are categorized into three thematic groups, followed by an analysis of key findings. Finally, the study identifies research gaps and proposes detailed recommendations along with a framework for future research. The study reveals that traditional AM processes have undergone significant transformations driven by digital threads (DTs) and AI. However, this digitalization introduces vulnerabilities, leaving AM systems prone to cyber-physical attacks. Emerging advancements in AI, Machine Learning (ML), and Blockchain present promising solutions to mitigate these challenges. This paper is among the first to comprehensively summarize and evaluate the advancements in AM, emphasizing the integration of DTs, Modular AI, and cybersecurity strategies.