Predictive maintenance (PdM) is one of the most powerful maintenance techniques based on the estimation of the remaining useful life (RUL) of machines. Accurately estimating the RUL is crucial to ensure the effectiveness of PdM. However, current methods have limitations in fully exploring condition monitoring data, particularly vibration signals, for RUL estimation. To address these challenges, this research presents a novel Robust Multi-Branch Deep Learning (Robust-MBDL) model. Robust-MBDL stands out by leveraging diverse data sources, including raw vibration signals, time–frequency representations, and multiple feature domains. To achieve this, it adopts a specialized three-branch architecture inspired by efficient network designs. The model seamlessly integrates information from these branches using an advanced attention-based Bi-LSTM network. Furthermore, recognizing the importance of data quality, Robust-MBDL incorporates an unsupervised LSTM-Autoencoder for noise reduction in raw vibration data. This comprehensive approach not only overcomes the limitations of existing methods but also leads to superior performance. Experimental evaluations on benchmark datasets such as XJTU-SY and PRONOSTIA showcase Robust-MBDL’s efficacy, particularly in rotating machine health prognostics. These results underscore its potential for real-world applications, heralding a new era in predictive maintenance practices.
20 February 2025 in Signal, Image and Video Processing
Accurate battery modeling is essential for reliable state estimation in modern applications, such as predicting the remaining discharge time and remaining discharge energy in battery management systems. Existing approaches face several limitations: model-based methods require a large number of parameters; data-driven methods rely heavily on labeled datasets; and current physics-informed neural networks (PINNs) often lack aging adaptation, or still depend on many parameters, or continuously regenerate states. In this work, we propose SeqBattNet, a discrete-state PINN with built-in aging adaptation for battery modeling, to predict terminal voltage during the discharge process. SeqBattNet consists of two components: (i) an encoder, implemented as the proposed HRM-GRU deep learning module, which generates cycle-specific aging adaptation parameters; and (ii) a decoder, based on the equivalent circuit model (ECM) combined with deep learning, which uses these parameters together with the input current to predict voltage. The model requires only three basic battery parameters and, when trained on data from a single cell, still achieves robust performance. Extensive evaluations across three benchmark datasets (TRI, RT-Batt, and NASA) demonstrate that SeqBattNet significantly outperforms classical sequence models and PINN baselines, achieving consistently lower RMSE while maintaining computational efficiency.