The interaction between fluid and structure occurs in a wide range of engineering problems. The solution for such problems is based on the relations of continuum mechanics and is mostly solved with numerical methods. It is a computational challenge to solve such problems because of the complex geometries, intricate physics of fluids, and complicated fluid‐structure interactions. The way in which the interaction between fluid and solid is described gives the largest opportunity for reducing the computational effort. One possibility for reducing the computational effort of fluid‐structure simulations is the use of one‐way coupled simulations. In this paper, different problems are investigated with one‐way and two‐way coupled methods. After an explanation of the solution strategy for both models, a closer look at the differences between these methods will be provided, and it will be shown under what conditions a one‐way coupling solution gives plausible results.
15 March 2018 in Proceedings of the Institution of Mechanical Engineers, Part A: Journal of Power and Energy
The purpose of the “International Wet Steam Modeling Project” is to review the ability of computational methods to predict condensing steam flows. The results of numerous wet-steam methods are compared with each other and with experimental data for several nozzle test cases. The spread of computed results is quite noticeable and the present paper endeavours to explain some of the reasons for this. Generally, however, the results confirm that reasonable agreement with experiment is obtained by using classical homogeneous nucleation theory corrected for non-isothermal effects, combined with Young’s droplet growth model. Some calibration of the latter is however required. The equation of state is also shown to have a significant impact on the location of the Wilson point, thus adding to the uncertainty surrounding the condensation theory. With respect to the validation of wet-steam models it is shown that some of the commonly used nozzle test cases have design deficiencies which are particularly apparent in the context of two- and three-dimensional computations. In particular, it is difficult to separate out condensation phenomena from boundary layer effects unless the nozzle geometry is carefully designed to provide near-one-dimensional flow.
The paper aims to give an overview over the keystones of design of the turbomachine for a supercritical CO2 (sCO2) Brayton cycle. The described turbomachine is developed as part of a demonstration cycle on a laboratory scale with a low through flow. Therefore, the turbomachine is small and operates at high rotational speed. To give an overview on the development, the paper is divided into two parts regarding the aerodynamic and mechanical design. The aerodynamic design includes a detailed description on the steps from choosing an appropriate rotational speed to the design of the compressor impeller. For setting the rotational speed, the expected high windage losses are evaluated considering the reachable efficiencies of the compressor. The final impeller design includes a description of the blading development together with the final geometry parameters and calculated performance. The mechanical analysis shows the important considerations for building a turbomachine with integrated design of the three major components: turbine, alternator, and compressor (TAC). It includes different manufacturing techniques of the impellers, the bearing strategy, the sealing components, and the cooling of the generator utilizing the compressor leakage. Concluding the final design of the TAC is shown and future work on the machine is introduced.
25 January 2022 in Journal of Engineering for Gas Turbines and Power
This paper presents experimental data on a centrifugal compressor operated with CO2. Temperature and pressure at the inlet of the compressor are varied to cover the supercritical region from the liquid-like to the gas-like region. In addition, inlet conditions in the two-phase region are also included. Thus, the experimental test campaign considers thermodynamic conditions relevant for the future energy conversion with sCO2-Joule cycles. Experimental results are presented as compressor pressure ratio vs inlet mass flow rate at different rotational speeds and throttle positions. Reliable conclusions can be drawn from the experimental results since the reproducibility of the measurements has been demonstrated by conducting experiments in two different test rigs, and measurement uncertainties are reported. The entire compressor geometry is disclosed in a data repository, including CAD models, and input files suitable for mean-line and grid generation programs. Thus, the experimental results are exploitable by the scientific community and pave the road for validated analysis and design tools in the context of the sCO2-Joule cycle. The presented results open the possibility to estimate uncertainties of analysis and design tools with little effort since geometry information can be quickly integrated. The experimental data is already used in this paper to obtain the accuracy of a CFD code and a mean-line program for sCO2. In addition to quantifying uncertainties, the results presented can be used to identify shortcomings of existing tools. This can be an essential step in the exploration of the sCO2-Joule cycle.
This paper aims to give an understanding of an effect which stabilizes the inlet conditions of compressors for supercritical CO2 (sCO2) operating close to the critical point. The effect was observed during testing of the turbomachine within the sCO2-HeRo project, and is caused by the sCO2 real gas properties close to the pseudocritical line. Under theoretical consideration, strong gradients in the fluid properties around this line—dependent on the static temperature and pressure of sCO2—can result in strong variation of compressor performance and finally lead to unstable cycle behavior. However, this paper demonstrates reduced gradients in density at the compressor inlet when varying the cooling power and taking advantage of a stabilizing effect. The applicable range and the significance of this stabilizing effect depended on the cooler inlet temperature and pressure, and was used to evaluate the relevance for individual cycles. Controlling the cooling power and the measurement of the inlet density allowed control of the compressor inlet conditions equally well, independent of the operating point, even close to the critical point.