Trapping electromagnetic waves within the radiation continuum holds significant implications in the field of optical science and technology. Photonic bound states in the continuum (BICs) present a distinctive approach for achieving this functionality, offering potential applications in laser systems, sensing technologies, and other domains. However, the simultaneous achievement of high Q-factors, flat-band dispersions, and wide-angle responses in photonic BICs has not yet been reported, thereby impeding their practical performance due to laser direction deviation or sample disorder. Here, we theoretically demonstrate the construction of moiré BICs in one-dimensional photonic crystal (PhC) slabs, where high-Q resonances in the entire moiré flat band are achieved. Specifically, we numerically validate that the radiation loss of moiré BICs can be eliminated by aligning multiple topological polarization charges with all diffraction channels, enabling the strong suppression of far-field radiation from the entire moiré band. This leads to a slow decay of Q-factors away from moiré BICs in the momentum space. Moreover, it is found that Q-factors of the moiré flat band can still maintain at a high level with structural disorder. In experiments, we fabricate the designed 1D moiré PhC slab and observe both high-Q resonances and a slow decrease of Q-factors for moiré flat-band Bloch modes. Our findings hold promising implications for designing highly efficient optical devices with wide-angle responses and introduce a novel avenue for exploring BICs in moiré superlattices.

Considering the technological difficulties in the existing approaches to form nanoscale gaps, a convenient method to fabricate three-dimensional (3D) sub-10 nm Ag/SiN_x gap arrays has been demonstrated in this study, controlled by a combination of stress-induced nanocracking of a SiN_x nanobridge and Ag nanofilm deposition. This scalable 3D plasmonic nanogap is specially suspended above a substrate, having a tunable nanogap width and large height-to-width ratio to form a nanocavity underneath. As a surface-enhanced Raman scattering (SERS) substrate, the 3D Ag/SiN_x nanogap shows a large Raman enhancement factor of ∼10⁸ and extremely high sensitivity for the detection of Rhodamine 6G (R6G) molecules, even down to 10⁻¹⁶ M, indicating an extraordinary capability for single-molecule detection. Further, we verified that the Fabry–Perot resonance occurred in the deep SiN_x nanocavity under the Ag nanogap and contributed prominently to a tremendous enhancement of the local field in the Ag-nanogap zone and hence ultrasensitive SERS detection. This method circumvents the technological limitations to fabricate a sub-10 nm metal nanogap with unique features for wide applications in important scientific and technological areas.