Crystalline TiO₂ films were prepared on unheated glass substrates by radio frequency (RF) reactive magnetron sputtering at normal angle of incidence (a = 0°) and at glancing angle (a = 87°). The effect of the glancing angle on the structure, microstructure, and wetting properties of the films was investigated. The inclination of the substrate led to phase transformation of the deposited films from rutile to either rutile/anatase or anatase, depending on the working pressure. Extreme shadowing at 87° results in a remarkable increase of the films’ porosity and surface roughness. The mechanism of the glancing-angle-induced crystalline phase formation is thoroughly discussed based on the thermodynamic, kinetic, and geometrical aspects of the nucleation and is related with the microstructural changes. Both crystalline phase and microstructure significantly affect the wetting properties of the TiO₂ films. Glancing-angle-deposited anatase TiO₂ exhibits a high degree of porosity and roughness, a high rate of UV-induced wettability conversion, and a long-term highly hydrophilic nature in dark. Therefore, anatase TiO₂ is potentially a good candidate for applications as dye-sensitized solar cells (DSSC)/perovskite solar cells, microfluidic devices, and self-cleaning surfaces prepared on thermosensitive substrates.

Additive manufacturing (AM) of composite materials is promising to create customizable products with enhanced properties, utilizing materials like carbon fibers (CFs). To increase their circularity, composite recycling has been proposed to re-introduce the recovered components in AM. A careful evaluation of recycling is necessary, considering the sustainability and functionality (i.e., mechanical properties) of the recovered components. Thus, Life Cycle Assessment (LCA) is applied to estimate the environmental impacts of AM via Fused Filament Fabrication (FFF), using virgin or recycled CFs via solvolysis at a laboratory scale. This study aims to provide a detailed Life Cycle Inventory (LCI) of FFF and evaluate the sustainability of using recycled CFs in AM. For both virgin CF manufacturing and CF recycling, electricity consumption was the main contributor to environmental impacts. CF recovery via solvolysis resulted in lower impacts across most impact categories compared to AM with virgin CFs. Different scenarios were examined to account for the mechanical properties of recycled CFs. AM with 75% recycled CFs, compared to 100% virgin CFs undergoing landfilling, resulted in over 22% reduction in climate change potential, even after a 50% loss of recycled CF functionality. Overall, this study offers insights into the LCI of FFF and shows that CF recycling from composites is worth pursuing.

In this work, a plasma-assisted solvolysis method is proposed as an alternative method for the oxidative degradation of carbon fiber-reinforced composites (CFRCs). Nitrogen plasma ignition within bubbles in a concentrated nitric acid solution is employed, combining the synergistic effects of traditional nitric acid solvolysis and plasma chemistry. A comprehensive process flowchart, including steps such as composite pretreatment, matrix dissolution, fiber recovery and cleaning, solvent regeneration and reuse, and waste treatment, is also discussed, highlighting their importance in process effectiveness. Moreover, a study on the effect of the composite’s mass on the plasma-enhanced solvolysis process is conducted, and the results are exploited for the calculation of critical parameters such as efficiency, recovery rates, capacity, fibers quality, energy consumption, consumption of raw materials, operational and installation costs, and environmental impact. A preliminary comparison to other recycling methods based on the literature findings is also attempted, and preliminary metrics to assess the sustainability of the recycling process are proposed.