Cold-formed steel (CFS) elements have gained significant attention in the field of structural engineering due to their numerous advantages, including high strength-to-weight ratio, cost-effectiveness, and ease of assembly and prefabrication. This review paper presents a comprehensive state-of-the-art analysis of the design and analysis of CFS structures, with a specific focus on columns and beams. The primary objectives and aims of this review paper are to provide a detailed assessment of the factors influencing the behavior and performance of CFS elements, including partial composite action, fastener spacing, bolt arrangement, web aperture, stiffeners, and connection spacing, to propose and present various formulas and methodologies that accurately estimate critical buckling loads, strength, and moment resistance for CFS members, and to emphasize the significance of proper screw and bolt placement in preventing premature failure and enhancing the overall load-carrying capacity of CFS structures. Additionally, the impact of temperature on the mechanical properties and performance of CFS members is discussed. The review paper proposes different formulas and methodologies to accurately estimate critical buckling loads, strength, and moment resistance for CFS members. Moreover, the paper highlights the importance of proper screw and bolt placement to prevent early failure and improve the overall load-carrying capacity of CFS structures. The discussion also emphasizes the need for revisions in existing standards and codes to provide more practical guidelines for designers and engineers. Overall, this state-of-the-art review paper provides valuable insights and recommendations for researchers and practitioners involved in the design and analysis of CFS elements.
The verification of a column made from a lipped cold-formed channel section, subjected to pure axial compression relative to the gross cross-section, often results in a combined verification of bending and compression due to the appearance of a shift of the centroid of its effective cross-section. Following Eurocode 3 rules, this requires the determination of two distinct effective cross-sections and various interaction factors. This paper, based on an analytic approach, offers a modification to the actual buckling curve, based on Ayrton–Perry formulation, to include the second-order effects raised by the eventual shift of the effective centroid due to local buckling of the compressed web plate. This eliminates the need to use an interaction formula. The modified buckling curve is verified based on a GMNIA analysis performed on a numerical parametric model, which was previously validated by laboratory tests. In addition, the results are compared with strength results provided by appropriate Eurocode 3 formulas and AISI Direct Strength Method for global-local interaction and with classic experimental results.