Microporous materials such as zeolites, metal organic frameworks, activated carbons and aluminum phosphates are suitable for catalysis and separation applications. These high surface area materials are invariably produced in particulate forms and need to be transformed into hierarchically porous structures for high performance adsorbents or catalysts. Structuring of porous powders enables an optimized structure with high mass transfer, low pressure drop, good heat management, and high mechanical and chemical stability. The requirements and important properties of hierarchically porous structures are reviewed with a focus on applications in gas separation and catalysis. Versatile powder processing routes to process porous powders into hierarchically porous structures like extrusion, coatings of scaffolds and honeycombs, colloidal processing and direct casting, and sacrificial approaches are presented and discussed. The use and limitations of the use of inorganic binders for increasing the mechanical strength is reviewed, and the most important binder systems, e.g. clays and silica, are described in detail. Recent advances to produce binder-free and complex shaped hierarchically porous monoliths are described and their performance is compared with traditional binder-containing structured adsorbents. Needs related to better thermal management and improved kinetics and volume efficiency are discussed and an outlook on future research is also given

We studied equilibrium adsorption and uptake kinetics and identified molecular species that formed during sorption of carbon dioxide on amine-modified silica. Bicontinuous silicas (AMS-6 and MCM-48) were postsynthetically modified with (3-aminopropyl)triethoxysilane or (3-aminopropyl)methyldiethoxysilane, and amine-modified AMS-6 adsorbed more CO₂ than did amine-modified MCM-48. By in situ FTIR spectroscopy, we showed that the amine groups reacted with CO₂ and formed ammonium carbamate ion pairs as well as carbamic acids under both dry and moist conditions. The carbamic acid was stabilized by hydrogen bonds, and ammonium carbamate ion pairs formed preferably on sorbents with high densities of amine groups. Under dry conditions, silylpropylcarbamate formed, slowly, by condensing carbamic acid and silanol groups. The ratio of ammonium carbamate ion pairs to silylpropylcarbamate was higher for samples with high amine contents than samples with low amine contents. Bicarbonates or carbonates did not form under dry or moist conditions. The uptake of CO₂ was enhanced in the presence of water, which was rationalized by the observed release of additional amine groups under these conditions and related formation of ammonium carbamate ion pairs. Distinct evidence for a fourth and irreversibly formed moiety was observed under sorption of CO₂ under dry conditions. Significant amounts of physisorbed, linear CO₂ were detected at relatively high partial pressures of CO₂, such that they could adsorb only after the reactive amine groups were consumed.

Adsorbents with small pores are especially relevant for capturing carbon dioxide at large emission sources.