Packaging of food products is one of the most important stages of the food supply chain. Nano-size materials for packing food substances with appropriate properties result in better packaging performance and longer food shelf-life. In this review, the application of ZnO nano-size in active packaging of foods is discussed to identify gaps in applications for food packaging and safety. First, the crystal structures and morphologies of modified ZnO nanoparticles (ZnO NPs) are presented, and their synergistic effects on antimicrobial activities are discussed. This review also provides an overview of antimicrobial packaging containing ZnO NPs with a focus on preparation methods, antimicrobial mechanisms, and recent progress in packaging applications. The generation of reactive oxygen species (ROS) is the primary antimicrobial mechanism, which can be varied depending on morphology and size. Generally, ZnO NPs can inactivate fungi or Gram-positive and Gram-negative bacteria growth, which reduce the risk of cross-contamination, thereby extending the shelf life of products. Notably, the health concerns and hazards regarding the safety and migration of ZnO NPs application are also elaborated. Unintentional migration, inhalation, skin penetration, and ingestion may result in human health hazards. Therefore, to provide safety regulations, further investigations such as case by case study are recommended.

A series of PLA/ZnO bionanocomposite films were prepared by introducing positively surface charged zinc oxide nanoparticles (ZnO NPs) into biodegradable poly(lactic acid) (PLA) by the solvent casting method, and their physical properties and antibacterial activities were evaluated. The physical properties and antibacterial efficiencies of the bionanocomposite films were strongly dependent on the ZnO NPs content. The bionanocomposite films with over 3% ZnO NPs exhibited a rough surface, poor dispersion, hard agglomerates, and voids, leading to a reduction in the crystallinity and morphological defects. With the increasing ZnO NPs content, the thermal stability and barrier properties of the PLA/ZnO bionanocomposite films were decreased while their hydrophobicity increased. The bionanocomposite films showed appreciable antimicrobial activity against Staphylococcus aureus and Escherichia coli. Especially, the films with over 3% of ZnO NPs exhibited a complete growth inhibition of E. coli. The strong interactions between the positively charged surface ZnO NPs and negatively charged surface of the bacterial membrane led to the production of reactive oxygen species (ROS) and eventually bacterial cell death. Consequently, these PLA/ZnO bionanocomposite films can potentially be used as a food packaging material with excellent UV protective and antibacterial properties.

The global environmental issues caused by plastic incineration are continuously increasing, along with the demand for polyethylene terephthalate (PET)—27 million metric tons of PET was demanded in 2020. Therefore, PET recycling has emerged as the core of the global circular economy. In particular, PET recycling methods are categorized into two pathways: mechanical and chemical recycling, wherein mechanical recycling is more efficient than chemical recycling. However, PET undergoes heat-induced degradations during mechanical recycling such as reduction in molecular weight (MW) and viscosity. Therefore, feasible methods are required to overcome such challenges. This article details the mechanical recycling process of PET using a chain-extending extrusion method. Accordingly, various chain extenders (CEs) were reviewed to identify their effects on recycled PET (rPET) properties and reactive extrusion processes. Moreover, we detailed the recent progress in the reactive extrusion method used for PET recycling based on the effects of various CEs on rPET properties.