To reveal the internal flow loss characteristics of a multi-stage pump, the unsteady calculation of the internal flow field of a seven-stage centrifugal pump was carried out, and the entropy production theory and Q criterion were utilized to analyze the unsteady flow characteristics of each flow component under different flow rates. The research results show that as the flow rate increases, the entropy production value and the energy loss inside the flow components also increase accordingly. The viscous dissipation entropy production caused by fluid viscosity is very small, and the turbulent dissipation entropy production caused by turbulent fluctuations and wall dissipation entropy production are the main sources of energy loss. The impellers, diffusers, and outlet chamber are the main regions of energy loss in the multistage pump. The entropy production value of the first-stage impeller is significantly higher than that of other impellers, while the entropy production value of the first-stage diffuser is significantly lower than that of other diffusers. Through vortex structure analysis, it is found that the high entropy production regions in the impeller are concentrated in the impeller inlet area, the blade suction surface, and the impeller outlet area.
In order to study the characteristics of a bidirectional shaft tubular pump with S-type symmetric airfoil blades, a prototype model was designed, manufactured, and tested. The energy characteristics, cavitation characteristics, and runaway characteristics of the pump were obtained under forward and reverse operating conditions for five different blade angles. Based on the basic equations of the pump and the inlet and outlet velocity triangles, combined with model tests and numerical simulations, the hydraulic performance of the pump was extensively analyzed and evaluated. In addition, semi-empirical equations for reverse efficiency and runaway characteristics were proposed. The dynamic pressure-drop coefficients were introduced to compare the cavitation performance under different flow rates in forward and reverse operations. The results reveal that the efficiency of the pump in reverse operation is greater than that of forward operation only under a very small flow rate. While the cavitation performance of the bidirectional pump in the two operating modes is almost the same, the runaway speed and backflow rate in forward operation are considerably greater than those of reverse operation. The results provide an important reference for the safe and stable operation of bidirectional shaft tubular pumps.
In order to study the influence of regulating valve openings on the dynamic characteristics of the rotor structure of a multistage pump during the transient startup process, a seven-stage pump was selected as the research object. The transient startup of the pump was jointly simulated using Flowmaster and CFX, and the deformation law of the rotor under different valve openings with time was investigated through Workbench. The results showed that the deformation trends of the impellers at each stage were similar under different valve openings during transient startup, and regulating the valve opening had little significant impact on the stability of the rotor structure. The maximum deformation of the pump shaft occurred at the contact surface between the intermediate impeller and the pump shaft under different valve openings. As the valve opening increased, the maximum deformation of the pump shaft decreased slightly. This study reveals the structural characteristics of the multistage pump during the transient startup process under different valve openings, which is of great importance for improving the safety and reliability of multistage pumps during emergency operations.