Microalgae are a promising protein source due to their high protein content; high reproductivity; and low carbon, water, and arable land footprints. In this study, the impact of adding 3 and 5% of four Chlorella vulgaris strains, namely Smooth (SCV), Honey (HCV), White (WCV), and New Honey C. vulgaris (NHCV), on the processing, cooking behavior, color, firmness, structure, and sensory properties of durum wheat semolina pasta was investigated. It was hypothesized that (1) changes in physical properties depend on strain and concentration, (2) acceptability varies by strain due to different colors, odors, and flavors, and (3) the absence of fishy odors and flavors is crucial for acceptance rather than color. The results show that high-quality pasta could be produced with all C. vulgaris strains and concentrations. Cooking time and water absorption of all samples decreased but only significantly for the samples with NHCV added. Also, the bite resistance (determined instrumentally and sensorially) increased for almost all samples due to increasing protein and fiber content. A clear concentration dependency could not be found. In terms of sensory acceptance, NHCV performed the best, and an unaltered typical odor was identified to be crucial rather than color or the absence of fishy odor.

Market opportunities for microalgae pasta increase if an added health value can be declared. This work aimed to develop organic, vegan, protein- and/or fiber-rich microalgae pasta. Chlorella vulgaris (CV) at 3% and 5%, denatured wheat gluten (dG) and/or apple fibers (AF) were added to the dough and processing, cooking behavior, color, firmness, and sensory properties were investigated to test the influence of increasing protein and fiber contents and the impact of combined ingredients in comparison with the individual ingredients. For dG, the lowest impact on color and sensory changes (unaltered acceptance) was observed, but in combination with CV and AF, the overall effects were higher than with CV or AF alone. In addition, all dG-containing samples showed reduced water absorption and increased firmness, most likely due to a condensed protein network. CV and AF alone had no effect on firmness, but combinations did. AF slightly and 3% CV strongly affected odor, taste, and acceptance (27%) of the pasta. Combinations of CV with dG or AF increased the acceptability (45% and 36%, respectively), combinations of all ingredients worsened it (18%). We conclude that high protein and/or fiber Chlorella pasta is technically feasible, but that CV’s taste must be improved for greater acceptance.