In recent years a step change has been seen in the rate of adoption of Industry 4.0 technologies by manufacturers and industrial organisations alike. This paper discusses the current state of the art in the adoption of industry 4.0 technologies within the construction industry. Increasing complexity in onsite construction projects coupled with the need for higher productivity is leading to increased interest in the potential use of industry 4.0 technologies. This paper discusses the relevance of the following key industry 4.0 technologies to construction: data analytics and artificial intelligence; robotics and automation; buildings information management; sensors and wearables; digital twin and industrial connectivity. Industrial connectivity is a key aspect as it ensures that all Industry 4.0 technologies are interconnected allowing the full benefits to be realized. This paper also presents a research agenda for the adoption of Industry 4.0 technologies within the construction sector; a three-phase use of intelligent assets from the point of manufacture up to after build and a four staged R&D process for the implementation of smart wearables in a digital enhanced construction site.

While the move towards Industry 4.0 has motivated a re-evaluation of how a manufacturing organization should operate in light of the availability of a new generation of digital production equipment, the new emphasis is on human worker inclusion to provide decision making activities or physical actions (at decision nodes) within an otherwise automated process flow; termed by some authors as Industry 5.0 and seen as related to the earlier Japanese Society 5.0 concept (seeking to address wider social and environmental problems with the latest developments in digital system, artificial Intelligence and automation solutions). As motivated by the EU the Industry 5.0 paradigm can be seen as a movement to address infrastructural resilience, employee and environmental concerns in industrial settings. This is coupled with a greater awareness of environmental issues, especially those related to Carbon output at production and throughout manufactured products lifecycle. This paper proposes the concept of dynamic Life Cycle Assessment (LCA), enabled by the functionality possible with intelligent products. A particular focus of this paper is that of human in the loop assisted decision making for end-of-life disassembly of products and the role intelligent products can perform in achieving sustainable reuse of components and materials. It is concluded by this research that intelligent products must provide auditable data to support the achievement of net zero carbon and circular economy goals. The role of the human in moving towards net zero production, through the increased understanding and arbitration powers over information and decisions, is paramount; this opportunity is further enabled through the use of intelligent products.

The UK is home to several major air commercial and transport hubs. As a result, there is a high demand for Maintenance, Repair, and Overhaul (MRO) services to ensure that fleets of aircraft are in airworthy conditions. MRO services currently involve heavy manual labor. This creates bottlenecks, low repeatability, and low productivity. Presented in this paper is an investigation to create an automation cell for the fan-blade reconditioning component of MRO. The design and prototype of the automation cell is presented. Furthermore, a digital twin of the grinding process is developed and used as a tool to explore the required grinding force parameters needed to effectively remove surface material. An integration of a 6-DoF industrial robot with an end-effector grinder and a computer vision system was undertaken. The computer vision system was used for the digitization of the fan-blade surface as well as tracking and guidance of material removal. Our findings reveal that our proposed system can perform material removal, track the state of the fan blade during the reconditioning process and do so within a closed-loop automated robotic work cell.

This paper provides a classification of manufacturing types in terms of new technological tools provided in the Industry 5.0 framework. The manufacturing types agile, holonic, flexible and reconfigurable benefit from and are potentially changed by Industry 4.0 technologies and the human-centric focus of Industry 5.0. Furthermore, the use of Lifecycle Analysis (LCA) provides a holistic method for estimating the true value of emissions emitted during the carrying out of manufacturing decisions. As a result, LCA may be used as a central guiding framework, in addition to the use of Circular Economy metrics, for decisions in manufacturing whose results could be presented to humans as part of a scenario-generation system using visualisations within a Digital Twin environment. This enables a decision maker to make informed decisions regarding current and future production needs. Regardless of the size of production facility, this integrated approach is perhaps the most significant gap in research identified by this survey of manufacturing types and systems when viewed through the lens of Industry 5.0. This paper makes the contribution of providing an assessment of the major manufacturing types in the context of Industry 5.0, highlighting the gaps in the current research and providing a sustainable and human-centric agenda supported by LCA use with modern production methodologies.

Industry 4.0 derived technologies have the potential to enable a new wave of digital manufacturing solutions for semi and fully automated production. In addition, this paradigm encompasses the use of communication technologies to transmit data to processing stations as well as the utilization of cloud based computational resources for data mining. Despite the rise in automation, future manufacturing systems will initially still require humans in the loop to provide supervisory level mediation for even the most autonomous production scenarios. Through a structured review, this paper details a number of key technologies that are most likely to shape this future and describes a range of scenarios for their use in delivering human mediated automated and autonomous production. This paper argues that in all cases of future manufacturing management it is key that the human has oversight of critical information flows and remains an active participant in the delivery of the next generation of production systems.

This paper explores the notion of the modular building construction site as an applied instance of redistributed manufacturing; in so doing, this research seeks to reduce the environmental footprint of building sites, treating them as small digitally connected subunits. In seeking to provide a whole lifecycle appreciation of a construction project, it is noted that the presence of a framework to provide guidance on the consideration of Internet of Things (IoT) data streams and connected construction objects is currently lacking. This paper proposes use of embedded IoT enabled sensing technology within all stages of a modular building lifecycle. An expanded four-phase model of intelligent assets use in construction is proposed along with an outline of the required data flows between the stages of a given building’s entire lifecycle that need to be facilitated for a BIM (Buildings Information Modelling) representation to begin to describe a building project as a sustainable asset within the circular economy. This paper also describes the use of concrete as a modular sensing structure; proposing that health monitoring of the material in situ along with the recoding of environmental factors over time could help to extend the longevity of such structures.