In this study, 7075 aluminum alloy with a thickness of 10 mm was successfully welded with no obvious defects by pulsed variable polarity plasma arc (PVPPA) welding. The mechanical properties of PVPPA welded joints have been researched by post weld heat treatment (PWHT). The results indicate that the heat treatment strongly affects the mechanical properties of the welded joints. The tensile strength and the microhardness of the welded joints gradually improved with the increase of the solution temperature. With the increase of the solution time, the tensile strength, and microhardness first dramatically increased and then decreased slightly. The best tensile strength of 537.5 MPa and the microhardness of 143.7 HV were obtained after 490 °C × 80 min + 120 °C × 24 h, and the strength was nearly 91.2% of that of the parent metal, and increased about 35% compared with as-welded. The improvement of strength and microhardness was mainly due to the precipitation of η′ phase.

A 7075 aluminum alloy was successfully welded by pulsed variable polarity plasma arc welding (PVPPAW) and the single-stage aging behavior of the 7075 aluminum alloy PVPPAW joint was systematically investigated. The results demonstrated that the tensile strength of the welded joints initially increased and then decreased with the increase of the single-stage aging temperature and time. After single-stage aging at 490 °C for 80 min and at 130 °C for 24 h, the tensile strength of the welded joint was 551 MPa, which was increased by 38.5% compared to the as-welded joint. Moreover, the conductivity was 25% international annealed copper standard (IACS) at room temperature, and the resistance to stress corrosion was improved. The main strengthening phases of the weld center were η′ and η phase. The average precipitate size slightly increased with the increase of the single-stage aging temperature, but no obvious change was observed with the increase of the single-stage aging time. The area fraction was initially increased and then decreased with the increase of the single-stage aging temperature and time.

The production of alloys with high strength and toughness concurrently is still a difficult challenge. Here, we designed a simple solution-ageing heat treatment system to control the morphology and density of α in Ti-15Mo-3Al-2.7Nb-0.2Si via different heat treatment temperatures. The experimental results show that Ti-15Mo-3Al-2.7Nb-0.2Si exhibits a synergistic combination of tensile strength (1364 MPa), plasticity (7.8% elongation), and fracture toughness (101 MPa·m^1/2) through solutions in the α/β biphasic region and duplex ageing. Notably, the strength of the alloy after the second step of the ageing process is increased by 15% compared with that after the first step of the ageing process. However, there is less than a 5% reduction in the fracture toughness. TEM observations show that the matrix continues to precipitate denser secondary α during duplex ageing, which causes the strength to increase significantly and causes the fracture toughness to weaken. Our work may provide a novel method to optimize the mechanical properties of alloys by controlling the precipitates.