Electrical discharge drilling of blind holes has been a challenging task due to the inherent difficulties in removing debris from the discharging gap. This paper investigates the working mechanism and effects of new stepped electrodes which are used in conjunction with injection flushing in drilling deep blind holes. A series of theoretical simulations and comparative experiments were conducted using cylindrical electrodes and two types of stepped electrodes. Pulse waveforms were captured to analyse the discharge status. Surface topography and machining quality were analysed using scanning electron microscope (SEM) images. The machining performance was evaluated by studying the material removal rate (MRR) and tool wear ratio (TWR). Experiment results show that internal flushing caused the debris to circulate in the machining zone and led to abnormal discharges, disrupting the formation of the plasma channel. The MRR was increased by 75% and 82% when using cylindrical electrodes with pressures of 120 psi and 40 psi, respectively. In contrast, the MRR with injection flushing was about 80% of that without injection flushing when using stepped electrodes. Regardless of the type of electrode, the application of injection flushing resulted in the increase in the maximum effective machining depth.

Exploring ways to improve the performance of rotating bands is of great importance for enhancing the power of modern artillery. This study prepared graphene oxide-coated Nylon (GO-Nylon) and Nylon samples based on nylon rotating bands in artillery systems to investigate the feasibility of introducing GO-coated nylon rotating band materials to enhance their tribological and thermal properties. The friction behavior and thermal effects of these two surfaces were analyzed under different external loads and surface roughness conditions. The results show that the excellent thermal conductivity of GO effectively reduced temperature accumulation during friction. Under an external load of 8 N, the surface temperature of GO-Nylon decreased by 14% compared to the Nylon surface, and the coefficient of friction (COF) decreased by 21%. At the same time, a simulation model was established, and its calculation results were consistent with the experimental trends, providing a further explanation of the experimental phenomena. This research provides a basis for the application of graphene-based coatings in the defense industry and presents new ideas for the development of high-performance rotating band materials.