Continuous carbon fiber (CF)-reinforced poly (ether ether ketone) (PEEK) composites have excellent mechanical properties, but their processing techniques are limited. Therefore, we promoted a braiding method based on the hybrid fiber method by hot-compacting CF/PEEK plain weave fabrics to solve the problem of difficult wetting between CF and PEEK. Four parameters—melting temperature, molding pressure, crystallization temperature and the resin contents—were investigated for optimized fabrication. After studying the melting range, thermal stability and the contact angle of PEEK under different temperatures, the melting temperature was set at 370 °C. An ultra-depth-of-field 3D microscope was adopted to investigate the effects of molding pressure in the melting stage. The tensile strength or modulus along and perpendicular to the carbon fiber direction and crystallinity under different crystallization temperatures were analyzed. As a result, the sample crystalized at 300 °C showed an excellent tensile properties and crystallinity. The increased mass ratio of PEEK ranging from 50.45% to 59.07% allowed for much stronger interfacial strength; however, the higher resin content can lead to the dispersion of CFs, loss of resin and the formation of defects during processing. Finally, the optimal resin mass content was 59.07%, with a tensile strength of 738.36 ± 14.49 MPa and a flexural strength of 659.68 ± 57.53 MPa. This paper studied the optimized processing parameters to obtain better properties from CF/PEEK plain weave fabrics and to further broaden the specific applications of CF/PEEK composites, demonstrating a new direction for its fabrication.

Effective multiwalled carbon nanotube (MWCNT) fiber manufacturing methods have received a substantial amount of attention due to the low cost and excellent properties of MWCNTs. Here, we fabricated hybrid microfibers composed of hyaluronic acid (HA) and multiwalled carbon nanotubes (MWCNTs) by a wet-spinning method. HA acts as a biosurfactant and an ionic crosslinker, which improves the dispersion of MWCNTs and helps MWCNT to assemble into microfibers. The effects of HA concentration, dispersion time, injection speed, and MWCNT concentration on the formation, mechanical behavior, and conductivity of the HA/MWCNT hybrid microfibers were comprehensively investigated through SEM, UV-Vis spectroscopy, tensile testing, and conductivity testing. The obtained HA/MWCNT hybrid microfibers presented excellent tensile properties in regard to Young’s modulus (9.04 ± 1.13 GPa) and tensile strength (130.25 ± 10.78 MPa), and excellent flexibility and stability due to the superior mechanical and electrical properties of MWCNTs. This work presents an effective and easy-to-handle preparation method for high-performance MWCNT hybrid microfibers assembly, and the obtained HA/MWCNT hybrid microfibers have promising applications in the fields of energy storage, sensors, micro devices, intelligent materials, and high-performance fiber-reinforced composites.

Self-assembled buckypapers have been successfully prepared using sodium carboxyl methyl cellulose (CMC) as a binder. The lowest resistivity that was reached was 0.43 ± 0.03 Ω·m, when the buckypapers were prepared by the same mass of CMC and carboxy-modified carbon nanotubes (CNTs). A heat-resistant electroconductive nanocomposite with epoxy resin as the matrix and CMC/buckypapers as the reinforcement was fabricated by a resin impregnation molding technique. The effects of CMC/buckypaper layers on the conductivity, thermal stability, and mechanical and dynamic mechanical performance of the epoxy resin polymer nanocomposites were investigated. It was found that CMC/buckypapers hold great promise for improving the properties of nanocomposites, and the buckypapers’ performance can be enhanced by using modified CNTs to prepare them. The obtained nanocomposites showed an approximate 71.23% bending strength improvement (125.04 ± 5.62 MPa) and a 30.71% bending modulus improvement (5.83 ± 0.68 GPa), with an increased number of CMC/buckypaper layers. An enhanced degradation temperature and residual mass were also achieved for the nanocomposites when compared with a pure polymer. The nanocomposites with four CMC/buckypaper layers possessed the highest storage modulus (1934 MPa), which was approximately 60% higher than that of a neat polymer (1185 MPa). Therefore, CMC/buckypapers could be effectively used to manufacture heat-resistant electroconductive polymer nanocomposites with improved properties.