This study investigates the formation, physicochemical properties, and applicability of surfactant-free microemulsions (SFMEs) as nanoreactors for the synthesis of silicon dioxide nanoparticles. Surfactant-free systems offer a promising and environmentally benign alternative to traditional microemulsions in which particle formation is governed by surfactants, yet their structural behavior and synthesis mechanisms remain insufficiently understood. A ternary system composed of water, ethanol, and n-pentanol was selected as a model, and its structural organization was analyzed through electrical conductivity, surface tension, and dynamic light scattering (DLS) measurements. The results revealed a broad single-phase region, indicating high miscibility of the components and the formation of dynamically connected polar domains. Electrical conductivity data suggested gradual reorganization of the internal structure without a distinct percolation threshold, while surface tension analysis and the corresponding Gibbs free energies of aggregation (ΔG°) reflected a weaker thermodynamic driving force for aggregation compared to systems containing longer-chain alcohols. DLS measurements confirmed the presence of fluctuating aggregates with hydrodynamic radii between 30 and 85 nm, consistent with literature values for surfactant-free systems. Based on these findings, silica nanoparticles were synthesized within selected compositions of the single-phase region. The resulting particles exhibited predominantly spherical morphology and variable dispersity, reflecting the moderate structural stability of the underlying microemulsion. The synthesized silica nanoparticles typically ranged from approximately 0.9 to 1.2 μm in diameter, reflecting the structural characteristics of the selected SFME compositions. Overall, the results demonstrate that water/ethanol/n-pentanol SFMEs provide new insights into surfactant-free aggregation processes and offer a sustainable route for the synthesis of inorganic nanoparticles.

Ion-selective electrodes (ISEs) are widely used analytical tools for the determination of specific ions in a variety of analytical applications due to their simplicity, selectivity, and low cost. Recent developments in materials science and digital fabrication have opened new opportunities for redesigning ISEs using modern manufacturing techniques. Here, we present a new application of 3D printing for fabricating potassium-selective electrodes using a simplified membrane composition. The 3D printing cocktail was prepared by mixing potassium tetraphenylborate, silver sulfide or graphite, and industrial ABS (acrylonitrile Butadiene Styrene) polymer. Membranes were tested both without and with the addition of ZnO nanoparticles. Incorporation of ZnO NPs significantly enhanced the electrode slope, while graphite-based membranes exhibited faster response, with potential stabilizing within 3–7 s across a concentration range of 4.88 × 10⁻⁵ mol L⁻¹ to 1.00 × 10⁻² mol L⁻¹. The optimized 3D printed membrane containing 0.6% ZnO NPs showed near-Nernstian behaviour (slope: 59.178 mV per decade and R² = 0.9989), a limit of detection of 2.06 × 10⁻⁵ mol L⁻¹ and high selectivity against common interfering ions. These results demonstrate that 3D printing combined with a suitable membrane composition and nanoparticle incorporation provides a versatile platform for rapid, reproducible, and high-performance potassium ISEs.