This study examined the role of fluoroethylene carbonate (FEC) in stabilizing the solid electrolyte interphase (SEI) and enhancing the electrochemical performance of SiOx-based composite negative electrodes in lithium-ion batteries. Two electrolyte systems were used: 1.0 mol dm⁻³ (M) LiPF₆ in a mixture of ethylene carbonate (EC) and ethyl methyl carbonate (EMC) with 0.5 wt.% VC, and 1.0 M LiPF₆ in a mixture of EC and EMC with 1.0 wt.% VC and 10 wt.% FEC. These systems enabled the investigation of how FEC contributes to SEI stabilization and cycling stability. FEC promotes the formation of a LiF-rich SEI layer, which mitigates volume expansion and enhances capacity retention. Additionally, the accumulation of Li₂CO₃ and Li₂O in the SEI was found to increase interfacial resistance, as observed through electrochemical impedance spectroscopy (EIS). Among the SiOx contents tested (0%, 3%, and 7.8%), the 3% SiOx content exhibited the best balance between SiOx and carbon nanotubes, resulting in improved SEI formation and enhanced electrochemical performance. These results offer insights into the optimization of electrolyte formulations for long-term cycling stability in SiOx-based lithium-ion batteries.

This study investigates the potential of graphite waste (GW) from the Acheson furnace as a sustainable and cost-effective anode material for lithium-ion batteries (LIBs). Conventional anode materials face challenges such as energy-intensive production processes and reliance on virgin graphite resources, leading to high costs and environmental concerns. GW from the Acheson furnace, which already possesses high carbon purity (98.5%–99.9%) and crystallinity (93.5%), offers a promising alternative by eliminating the need for graphitization and extensive purification. Through spheronization and carbon coating, GW was successfully optimized to achieve electrochemical properties comparable to commercial anode materials (CAM), including an initial Coulombic efficiency of 85.1% and a specific capacity of 348.9 mAh/g. These findings suggest that GW from the Acheson furnace represents a viable pathway toward cost-effective and environmentally friendly LIB anodes.

This study presents a sustainable upcycling strategy to convert “Pit,” a carbon-rich coke oven by-product from steel manufacturing, into high-purity graphite for use as an anode material in lithium-ion batteries. Despite its high carbon content, raw Pit contains significant impurities and has irregular particle morphology, which limits its direct application in batteries. We employed a multi-step, additive-free refinement process—including jet milling, spheroidization, and high-temperature graphitization—to enhance carbon purity and structural properties. The processed Pit-derived graphite showed a much-improved particle size distribution (D50 reduced from 25.3 μm to 14.8 μm & Span reduced from 1.72 to 1.23), increased tap density (from 0.54 to 0.80 g/cm³), and reduced BET surface area, making it suitable for high-performance lithium-ion batteries anodes. Structural characterization by XRD and TEM confirmed dramatically enhanced crystallinity after graphitization (graphitization degree increasing from ~13 for raw Pit to 95.7% for graphitized Pit at 3000 °C). The fully processed graphite (denoted S_Pit3000) delivered a reversible discharge capacity of 346.7 mAh/g with an initial Coulombic efficiency of 93.5% in half-cell tests—comparable to commercial artificial graphite. Furthermore, when composited with silicon oxide to form a hybrid anode, the material achieved an even higher capacity of 418.0 mAh/g under high mass loading conditions. These results highlight the feasibility of transforming industrial coke waste into value-added electrode materials through environmentally friendly physical processes. The upcycled graphite anode meets industrial performance standards, demonstrating a promising route toward circular economy solutions in both the steel and battery industries.

Plastic pyrolysis is widely used to treat polyolefin-rich waste; however, wax byproducts generated during these processes are typically regarded as low-value intermediates. Here, a byproduct-compatible upcycling strategy is proposed to convert polyethylene (PE) pyrolysis wax into activated carbon, enabling integration of functional carbon production into existing recycling value chains. Thermal oxidation was employed to stabilize the wax prior to carbonization, and stabilization at 300 °C yielded a mechanically stable precursor with a high carbon yield. Subsequent carbonization and KOH activation at 900 °C produced an activated carbon (PEWax_AC) with a specific surface area of 1704 m²/g, exceeding that of a representative commercial activated carbon (1575 m²/g). Microstructural analysis revealed predominantly amorphous carbon with locally ordered domains. In symmetric supercapacitor cells, PEWax_AC exhibited higher capacitance at low rates and superior rate capability at high scan rates and current densities, along with reduced charge-transfer resistance. Specifically, PEWax_AC delivered a specific capacitance of 22.9 F/g at 5 mV/s and exhibited a rate retention of 18.6% from 0.1 to 7.0 A/g. These findings demonstrate that plastic pyrolysis wax is a viable and scalable carbon precursor for high-performance supercapacitor electrodes.