In this study, an Integrated Electronics Piezoelectric (IEPE)-type accelerometer based on an environmentally friendly lead-free piezoceramic was fabricated, and its field applicability was verified using a cooling pump owned by the Korea Atomic Energy Research Institute (KAERI). As an environmentally friendly piezoelectric material, 0.96(K,Na)NbO₃-0.03(Bi,Na,K,Li)ZrO₃-0.01BiScO₃ (0.96KNN-0.03BNKLZ-0.01BS) piezoceramic with an optimized piezoelectric charge constant (d₃₃) was introduced. It was manufactured in a ring shape using a solid-state reaction method for application to a compression mode accelerometer. The fabricated ceramic ring has a high piezoelectric constant d₃₃ of ~373 pC/N and a Curie temperature T_C of ~330 °C. It was found that the electrical and physical characteristics of the 0.96KNN-0.03BNKLZ-0.01BS piezoceramic were comparable to those of a Pb(Zr,Ti)O₃ (PZT) ring ceramic. As a result of a vibration test of the IEPE accelerometer fabricated using the lead-free piezoelectric ceramic, the resonant frequency f_r = 20.0 kHz and voltage sensitivity S_v = 101.1 mV/g were confirmed. The fabricated IEPE accelerometer sensor showed an excellent performance equivalent to or superior to that of a commercial IEPE accelerometer sensor based on PZT for general industrial use. A field test was carried out to verify the applicability of the fabricated sensor in an actual industrial environment. The test was conducted by simultaneously installing the developed sensor and a commercial PZT-based sensor in the ball bearing housing location of a centrifugal pump. The centrifugal pump was operated at 1180 RPM, and the generated vibration signals were collected and analyzed. The test results confirmed that the developed eco-friendly lead-free sensor has comparable vibration measurement capability to that of commercial PZT-based sensors.

Self-powered wireless sensor systems have emerged as an important topic for condition monitoring in nuclear power plants. However, commercial wireless sensor systems still cannot be fully self-sustainable due to the high power consumption caused by excessive signal processing in a mini-electronic computing system. In this sense, it is essential not only to integrate the sensor system with energy-harvesting devices but also to develop simple data processing methods for low power schemes. In this paper, we report a patch-type vibration visualization (PVV) sensor system based on the triboelectric effect and a visualization technique for self-sustainable operation. The PVV sensor system composed of a polyethylene terephthalate (PET)/Al/LCD screen directly converts the triboelectric signal into an informative black pattern on the LCD screen without excessive signal processing, enabling extremely low power operation. In addition, a proposed image processing method reconverts the black patterns to frequency and acceleration values through a remote-control camera. With these simple signal-to-pattern conversion and pattern-to-data reconversion techniques, a vibration visualization sensor network has successfully been demonstrated.