Against the backdrop of China’s “dual-carbon” initiative, this study innovatively applies a process-based life cycle assessment (PLCA) methodology, meticulously tracking energy and carbon flows across material production, transportation, and maintenance processes. By comparing six asphalt pavement maintenance technologies in Xinjiang, the research reveals that milling and resurfacing (MR) exhibits the highest energy consumption 250,809 MJ/10³ m²) and carbon emissions (15,095.67 kg CO₂/10³ m²), while preventive techniques like hot asphalt grouting reduce emissions by up to 87%. The PLCA approach uncovers a critical insight: 40–60% of total emissions originate from the raw material production phase, with cement and asphalt identified as primary contributors. This granular analysis, unique in regional road maintenance research, challenges traditional assumptions and emphasizes the necessity of upstream intervention. By contrasting reactive and preventive strategies, the study validates that early-stage maintenance aligns seamlessly with circular economy principles. Tailored to a local arid climate and vast transportation network, the study concludes that prioritizing preventive maintenance, adopting low-carbon materials, and optimizing logistics can significantly decarbonize road infrastructure. These region-specific strategies, underpinned by the novel application of PLCA, not only provide actionable guidance for local policymakers but also offer a replicable framework for sustainable road development worldwide, bridging the gap between scientific research and practical decarbonization efforts.

The large-scale accumulation of steel slag from steelmaking and the over-exploitation of natural aggregates pose significant environmental and resource challenges. Focusing on the arid-cold region of Xinjiang, China, this study proposes the use of steel slag as a substitute for natural aggregates in pavement engineering. Through experimental performance evaluation and regionalized life cycle assessment (LCA), the technical feasibility and carbon reduction potential of this application were comprehensively evaluated. Results indicate that steel slag asphalt mixtures meet or exceed specification requirements in terms of high-temperature stability, water stability, and low-temperature crack resistance. However, volume stability decreases slightly with higher steel slag content and finer particle size, necessitating pretreatment for long-term durability. A local life cycle assessment model considering regional transportation factors was applied to the G30 Luhuo Expressway project. During the materialization stage, steel slag was used to replace 30% of the natural aggregates, reducing approximately 6718 kg of carbon dioxide equivalent emissions (31.4%). This, to some extent, reduced the extraction of natural resources, saved land resources, and alleviated the problems of resource shortage and price fluctuations. Sensitivity analysis reveals a positive correlation between carbon reduction and steel slag content, while transport distance strongly influences overall benefits, with a critical threshold of about 78 km defining the effective utilization range. Furthermore, a multi-objective optimization model balancing service life, cost, and carbon reduction was developed to identify an optimal steel slag content scheme, maximizing comprehensive benefits under constrained conditions. This work confirms the technical viability of steel slag pavement in extreme climates and provides a systematic framework integrating environmental benefits and logistical constraints, supporting regional industrial synergy and promoting circular economy practices in low-carbon infrastructure.