Oil–air lubrication technology is commonly utilized in the lubrication design of traditional components to reduce friction between contact pairs. This study focuses on testing the point-contact friction pairs of two quantitative valves using a self-made oil–air lubrication traction force machine with a G95Cr18 disk and ball as the friction pairs. The test data are analyzed using a four-parameter exponential model. Additionally, a calculation model of the oil–air lubrication flow field is established, defining boundary conditions and conducting flow field simulation analysis. The results of the ball and disk test show that the traction coefficient increases with load and decreases with entrainment speed. Furthermore, when the air-speed is 12 m/s, the traction coefficient is lower for the oil supply of 6 mL/min than for the oil supply of 1.5 mL/min. According to CFD analysis, the volume fraction of the oil phase in the contact area increases with the increase of entrainment speed when the slip–roll ratio is 0.1. The theoretical values from the four-parameter exponential model align well with the experimental results, and the fitting accuracy is higher than 0.95.
Many low-temperature applications, such as rocket engines and liquefied natural gas (LNG) transport pumps, necessitate ultra-low-temperature operational environments. In these conditions, the properties of lubricating oils and greases are significantly influenced by temperature, leading to the widespread adoption of solid lubrication. Currently, there is no international research regarding the influence of bearing coatings on the subsurface stress distribution in raceways. The Lundberg–Palmgren (L-P) theory states that subsurface stress variations govern bearing lifespan. Therefore, this paper utilizes existing formulas and Python programming to calculate the subsurface stress field of the inner raceway in a MoS2 solid-lubricated angular contact ball bearing. Furthermore, it analyzes the impacts of factors such as coating material properties, slide-to-roll ratio, traction coefficient, and load on its subsurface stress field. The results reveal that for solid-lubricated ball bearings, as the load increases, the maximum subsurface stress shifts closer to the center of the contact area, and the maximum subsurface shear stress becomes more concentrated. As the traction coefficient increases, the stress on the XZ-plane side increases and its position moves closer to the surface, while the opposite trend is observed on the other side. Additionally, the maximum value of the subsurface von Mises stress is approximately 0.64P0, and the maximum value of the orthogonal shear stress component τyz in the subsurface is approximately 0.25P0.
The numerical simulation of metal heat treatment is of great significance for the development of new materials or processes. The complex coupling relationship in metal heat treatment poses a huge challenge to the overall solution. A finite volume method based on the Crack–Nicolson (C-N) scheme with parallel algorithms is proposed for solving the coupling of metal thermal phase transition. Taking the quenching simulation problem of bearing rings as an example, the calculation accuracy and speed of this method were evaluated by comparing the results of the temperature field and phase transformation field obtained from the literature. In addition, grid independence analysis was conducted to demonstrate the rationality of the established model. The finite volume method using a hexahedral mesh C-N format improves the accuracy of calculations. Optimizing the equation form and using parallel algorithms have improved computational speed. In the trial example, in the 850 °C quenching simulation of GCr15, the outer ring of the bearing is composed of 89.1% martensite and 10.9% residual austenite. The results compare with test verification, which shows that the model performs well in the numerical simulation of metal heat treatment.