In this paper, a six-phase fault-tolerant modular permanent magnet synchronous machine (PMSM) with a novel 24-slot/14-pole combination is proposed as a high-performance actuator for wheel-driving electric vehicle (EV) applications. Feasible slot/pole combinations of the fractional-slot concentrated winding six-phase PMSM are elicited and analyzed for scheme selection. The novel 24-slot/14-pole combination is derived from the analysis and suppression of the magnetomotive force (MMF) harmonics. By making use of alternate-teeth-wound concentrated winding configuration, two adjacent coils per phase and unequal teeth widths, the phase windings of the proposed machine is magnetically, thermally isolated, which offers potentials of modular design and fault tolerant capability. Taking advantage of the leakage component of winding inductance, 1.0 per unit short-circuit current is achieved endowing the machine with short-circuit proof capability. Optimal design of essential parameters aiming at low eddy current losses, high winding factor and short-circuit-proof ability are presented to pave the way for a high-quality system implementation.

This paper investigates a special tubular staggered-teeth transverse-flux permanent-magnet linear machine (TST-TFPMLM) for free-piston Stirling power generating system. With the complicated flux leakage characteristic of TST-TFPMLM considered, the general forms and evaluation method of flux leakage are investigated by finite element analysis, and the distribution law and reduction method of flux leakage are obtained. To help the initial design of TST-TFPMLM, both back electromotive force (EMF) and thrust are taken as the main concerned aims, and the influence of some primary structural parameters on both back EMF and thrust is studied. To improve the key performances of TST-TFPMLM, the power factor is investigated with respect to the dimensions of permanent magnets (PMs), winding turns, armature current, internal power factor angle, and tooth tip dimensions. Further, the methods of improving both efficiency and thrust density are explored. A prototype machine is manufactured and tested, and satisfactory experimental results are obtained, showing the feasibility of TST-TFPMLM for free-piston Stirling power generating system. This investigation provides a new idea to solve the drawbacks of conventional transverse-flux PM linear machines, which include complicated structure, poor manufacturability, high flux leakage and low power factor.

Double rotor machine, an electronic continuously variable transmission, has great potential in application of hybrid electric vehicles (HEVs), wind power and marine propulsion. In this paper, an axial magnetic-field-modulated brushless double rotor machine (MFM-BDRM), which can realize the speed decoupling between the shaft of the modulating ring rotor and that of the permanent magnet rotor is proposed. Without brushes and slip rings, the axial MFM-BDRM offers significant advantages such as excellent reliability and high efficiency. Since the number of pole pairs of the stator is not equal to that of the permanent magnet rotor, which differs from the traditional permanent magnet synchronous machine, the operating principle of the MFM-BDRM is deduced. The relations of corresponding speed and toque transmission are analytically discussed. The cogging toque characteristics, especially the order of the cogging torque are mathematically formulated. Matching principle of the number of pole pairs of the stator, that of the permanent magnet rotor and the number of ferromagnetic pole pieces is inferred since it affects MFM-BDRM’s performance greatly, especially in the respect of the cogging torque and electromagnetic torque ripple. The above analyses are assessed with the three-dimensional (3D) finite-element method (FEM).

A novel compound-structure transverse-flux permanent-magnet synchronous machine (CS-TFPMSM) is proposed in this paper, which is used in hybrid electric vehicles (HEVs) to fulfill the power-split function. The key component of the CS-TFPMSM is a brushless transverse-flux dual rotor machine (TFDRM). The TFDRM originates from the transverse-flux machines, and is capable of speed adjustment between the transverse-flux rotor and the permanent-magnet rotor without using any brushes. The structure and principle of the TFDRM are described. The torque equations of the TFDRM are deduced, which are different from those of traditional machines. Based on the investigation, the TFDRM tends to have high leakage and a poor power factor. The method to obtain high power factor is discussed. The back electromotive force (BEMF) and torque of the TFDRM are simulated with the variation of parameters, such as pole-pair number, width of the permanent magnets (PMs), and so on. A prototype of a 10kW TFDRM is designed.

This paper presents a five-phase fault-tolerant permanent-magnet synchronous machine (PMSM) used for electric vehicles. In multiphase fault-tolerant PMSMs equipped with fractional-slot concentrated windings, excessive magneto-motive force (MMF) harmonics can lead to thermal demagnetization of the permanent magnets (PMs). In order to reduce the lower-order harmonics, the origins of the 2-pole harmonic in conventional winding configurations are investigated, and an unequal-turn winding configuration is applied to cancel the lower-order harmonics. The main electromagnetic performances of the unequal-turn winding configuration are investigated and compared with conventional winding topologies. Based on the principle of maintaining constant instantaneous power, the fault-tolerant control strategies for open-circuits of up to two phases are developed. All of the investigations are verified by finite element analysis (FEA) results.

This paper presents a novel staggered-teeth cylindrical transverse-flux permanent-magnet linear machine (TFPMLM), which aims to improve the power factor and force density. Due to the compact structure and high performance requirement, thermal problems should be seriously considered. The three-dimensional (3-D) temperature field model is established. The determination of convection heat transfer coefficients is discussed. Equivalent thermal conductivities of stator core and winding are given to simplify the analysis. With the thermal effect of the adhesive coatings among permanent magnets (PMs) and mover yoke taken into account, the temperature field distribution and variation rules of the TFPMLM are obtained using the finite volume method (FVM). The influences of slot filling factor and air flow velocity on the temperature field distribution are analyzed. It is found that the hottest spot of the TFPMLM appears in the middle of the end winding; and there is no risk of demagnetization for PMs.