Fly ash and granulated blast furnace slag are both bulk industrial solid wastes. Using these two raw materials to completely replace cement and prepare alkali-activated fly ash slag concrete (AAFSC) at room temperature can not only efficiently utilize industrial solid waste and reduce the carbon footprint, but also reduce the economic cost and technical difficulty of construction, which is of great significance for promoting the sustainable development of the concrete industry. In this article, the content of fly ash accounted for 80% of the total precursor (fly ash + slag), and a mixed solution of sodium silicate and sodium hydroxide was used as alkali activator to prepare AAFSC by curing at room temperature. The effects of alkali equivalent and activator modulus on compressive strength, impermeability, water absorption, and microstructure were systematically studied and compared with ordinary Portland cement concrete. The conclusions drawn were as follows. The 7-day compressive strength of AAFSC was lower than that of cement concrete, while its 28-day compressive strength was 104.86% to 131.94% of that of cement concrete. AAFSC exhibited excellent impermeability protection performance. The water absorption rate of AAFSC was lower, with A8M1 having a water absorption rate of 2.13%, which was only 60.86% of cement concrete. Through microscopic analysis, it was found that the alkali-activated fly ash slag cementitious matrix had good bonding with the aggregate, and there existed fly ash particles with different degrees of reaction. The Ca/Si value of AAFSC was smaller than that of cement concrete.
In order to efficiently utilize industrial solid waste while minimizing the preparation cost of engineering materials and the technical difficulty of construction, this paper prepared a high fly ash content alkali-activated fly ash slag composite system at normal temperatures and conducted an in-depth investigation on it. A systematic study was conducted on the workability, mechanical properties, and microstructures of the alkali-activated fly ash slag pastes, including setting times, strength, phase, and molecular structures. We then designed and prepared fiber-reinforced alkali-activated fly ash slag mortar and studied the effects of the alkali activator modulus, glass fiber (GF), and polypropylene fiber (PPF) on the workability, mechanical properties, and frost resistance of the mortar. The following main conclusions were drawn: By adjusting the modulus of alkali activator for alkali-activated fly ash slag pastes, characteristics that meet engineering requirements could be obtained. The compressive strength of the pastes decreased with increasing proportions of fly ash, and it first increased and then decreased with increases in the activator modulus. The flexural strength decreased to varying degrees as the modulus of the activator increased. Through SEM, fly ash particles with different reaction degrees could be observed, indicating that the reaction was still ongoing. The addition of GF and PPF reduced the fluidity of mortar and significantly improved its strength and frost resistance. Fiber had the most significant effect on improving the strength of the mortar, as an activator modulus of 1.0. 0.45% PPF increased the flexural and compressive strength of the mortar by 14.33% and 29.1%, respectively, while 0.90% GF increased the flexural and compressive strength of the mortar by 3.12% and 19.21%, respectively. The frost resistance of the mortar with an activator modulus of 1.0 was significantly better than that of the mortar with an activator modulus of 1.4. 0.45% PPF and reduced the quality loss rate of the mortar by 49.30%, effectively delaying the deterioration of its freeze-thaw performance.
The main objective of this study is to better understand the performance changes of naturally aged glass fiber-reinforced concrete (GFRC) and polypropylene fiber-reinforced concrete (PPFRC), especially the degradation of fibers, which is of great significance for evaluating the durability of structures using these two types of composite materials. The mechanical properties, water absorption, and microstructures of GFRC and PPFRC at a curing age of three years, including their compressive strength, full curves of water absorption, fiber-matrix interaction, and fiber degradation, were systematically studied, and the related properties were compared with those at the curing age of 28 days. The degradation of fibers after freeze-thaw cycles was also studied. The results revealed the following. The water/binder ratio (w/b) affects the rate of increase of the long-term compressive strength of naturally aged concrete. In general, the water absorption of fiber-reinforced concrete (FRC) at the curing age of three years was found to be significantly reduced, but with the increases of w/b and the fiber content to the maximum values, the water absorption of the specimens cured for three years was higher than that of the specimens cured for 28 days. Moreover, with the increase of the curing age, the optimal glass fiber (GF) contents for reducing the water absorption decreased from 1.35% to 0.90% (w/b = 0.30), and from 0.90% to 0.45% (w/b = 0.35), respectively. The GF surface was degraded into continuous pits with diameters of about 200 to 600 nm, and the surface of the pits was attached with spherical granular C-S-H gel products with diameters of about 30 to 44 nm. The freeze-thaw cycles were found to have no significant effect on the pits on the GF surface and the granular C-S-H gel products attached to the pits, but caused a portion of the cement matrix covering the GF to fall off. The interfacial bonding between the polypropylene fiber (PPF) and the cement matrix exhibited almost no change in the PPFRC after three years of curing as compared with that after 28 days of curing. Furthermore, the cement hydration gel on the PPF surface was not significantly damaged by 150 freeze-thaw cycles.
This article systematically investigated the improvement effect of polypropylene fiber (PPF) on the mechanical and freeze–thaw properties of alkali-activated fly ash slag concrete (AAFSC) with high fly ash content and cured at room temperature. Fly ash and slag were used as precursors, with fly ash accounting for 80% of the total mass. A mixed solution of sodium hydroxide and sodium silicate was used as alkali activator, and short-cut PPF was added to improve the performance of AAFSC. Firstly, the strength characteristics of AAFSC at different curing ages were studied. Then, key indicators such as morphology, residual compressive strength, weight loss, relative dynamic modulus of elasticity (RDME), and pore characteristics of AAFSC after different freeze–thaw cycles were tested and analyzed. The strength performance analysis showed that the optimal dosage of PPF was 0.90%. When the alkali equivalent of the alkali activator was increased from 4% to 6%, the frost resistance of AAFSC could be improved. Furthermore, adding 0.90% PPF could increase the freeze–thaw cycle number of AAFSC by about 50 times (measured by RDME). With the increase in freeze–thaw cycles, the porosity of AAFSC increased, the fractal dimension decreased, and the proportion of harmless and less harmful pores decreased, while the proportion of harmful and multiple harmful pores increased. The relationship model between the porosity and compressive strength of AAFSC after freeze–thaw cycles was established.
The use of a high volume of industrial solid waste mineral admixture and hybrid fiber can greatly reduce the amount of cement in mortar or concrete, improve its performance, ensure the service properties of mortar or concrete, and reuse industrial solid waste to reduce the environmental burden, which has significant research significance. In this paper, the mechanical properties, wear resistance and microstructure of hybrid fiber-reinforced mortar (HFRM) with a high content of industrial solid waste mineral admixture were systematically studied under different water/binder ratios. Mineral admixtures include fly ash, silica fume and granulated blast furnace slag (slag). The total content of hybrid glass fiber (GF) and polypropylene fiber (PPF) was 2% by volume fractions, and six different water/binder ratios ranging from 0.27 to 0.62 were used. The following conclusions were drawn: fibers have a significant negative effect on the properties of mortars with a low water/binder ratio (w/b = 0.27) and high content of mineral admixtures. In general, the effect of adding hybrid fiber on improving the wear resistance of mortar is more obvious. The average residual weight of hybrid fiber-reinforced mortar is the highest after the wear resistance test. Comprehensively considering the compressive strength, flexural strength, wear resistance and microstructure of the mortar samples, G8PP2-0.40 is the optimal mix ratio. At this time, the replacement rates of fly ash, silica fume and slag are: 20%, 5% and 30%, the water/binder ratio is 0.40, and the content of GF and PPF is 1.6% and 0.4%, respectively.
This paper presents a systematic investigation into the long-term mechanical property development, water absorption behavior, and microstructural characteristics of hybrid glass and polypropylene fiber-reinforced concrete (HGPFRC). The findings provided valuable engineering construction solutions for holistically considering the improvement effect of hybrid fibers on concrete performance and for the durability design of concrete materials. The main conclusions of the study are as follows: the water-to-binder ratio (w/b) and the hybrid fiber content significantly influenced the development rate of compressive strength in concrete. Compared to the control group without fibers, the compressive strength of HGPFRC increased more rapidly during the curing stage from 7 to 28 days. HGPFRC with different w/b and fiber contents exhibited significant differences in water absorption rates at various testing stages. In this study, the water absorption of HGPFRC reached 60% to 86% of the total absorption on the first day, 6% to 23% from the second to the fourth day, and 3% to 18% from the fifth to the thirty-first day. Considering the compressive strength, water absorption performance, and microstructure observed via SEM, the optimal mix proportion for the HGPFRC in this study was determined to be a w/b of 0.35 and a hybrid fiber content of 1.8%. The hybrid glass and polypropylene fiber content of 2.7% used in this study exceeded the optimal dosage, and the resulting concrete could not meet engineering construction requirements.