To reduce the low-frequency noise inside automobiles, a lightweight plate-type locally resonant acoustic metamaterial (LRAM) is proposed. The design method for the low-frequency bending wave bandgap of the LRAM panel was derived. Prototype LRAM panels were fabricated and tested, and the effectiveness of the bandgap design was verified by measuring the vibration transmission characteristics of the steel panels with the installed LRAM. Based on the bandgap design method, the influence of geometric and material parameters on the bandgap of the LRAM panel was investigated. The LRAM panel was installed on the inner side of the tailgate of a traditional SUV, which effectively reduced the low-frequency noise (around 34 Hz) during acceleration and constant-speed driving, improving the subjective perception of the low-frequency noise from “very unsatisfactory” to “basically satisfactory”. Furthermore, the noise reduction performance of the LRAM panel was compared with that of traditional damping panels. It was found that, with a similar installation area and lighter weight than the traditional damping panels, the LRAM panel still achieved significantly better low-frequency noise reduction, exhibiting the advantages of lightweight, superior low-frequency performance, designable bandgap and shape, and high environmental reliability, which suggests its great potential for low-frequency noise reduction in vehicles.
Current industrial robotics technology is often not well integrated with the enterprise’s on-site environment and actual working conditions and small and medium-sized enterprises are unable to achieve product automation due to production cost constraints. In order to meet the medium and small scale production of the slide valve body of OCV (Oil Control Valve) of a certain enterprise and its special process requirements, the automatic test system and sorting system based on the production environment of the enterprise are studied and designed. Firstly, according to the production conditions and process requirements of the enterprise, the overall design scheme of the automatic production line is put forward based on the existing automatic assembly system. Secondly, the test description is further improved by analysing and interpreting the test requirements of the products in detail and the automatic test system and test process are designed. Finally, according to the sorting process requirements, a Cartesian coordinate robot sorting system with two-terminal manipulators parallel operation is designed and its sorting motion scheme is optimized. The automatic test system and sorting system are seamlessly connected with the automatic assembly system, which can efficiently complete the automatic test and sorting of products and meet the production cycle time.