It is important to improve the liquid lead corrosion resistance of fuel cladding alloy for promoting the development of lead-based reactors. The corrosion behaviors of traditional T91 steel and similar oxide dispersion strengthen ODS-type steels with or without the addition of Al, and were examined and compared at 600 °C in static oxygen-controlled liquid Pb in this research. High-temperature liquid lead corrosion tests were carried out for 120 h, 240 h, 500 h, 1000 h, and 2000 h, respectively, for three prepared samples. After the experiment, the corrosion behavior was evaluated and compared mainly based on the aspects of appearance, corrosion depth, microstructure, and composition difference. It was found that just the ODS design did not show a positive effect on corrosion resistance, while the addition of Al is beneficial to improving the corrosion resistance of ODS steel. The maximum corrosion depth of 9CrAl ODS is only 51.8 μm after corrosion for 2000 h, which is much lower than that of 9Cr-ODS steel. A thin film containing Al/Cr formed in the corrosion area after adding Al in 9Cr ODS steel, which played a positive role in corrosion resistance.
Five carbide powders, TiC, Cr3C2, ZrC, NbC and SiC, were selected as raw materials and mixed by dry or wet milling. Then (TiCrZrNb)C4-SiC multiphase ceramics were successfully prepared by spark plasma sintering (SPS) at 1900 °C, using D-HECs-1900 (dry milling method) and W-HECs-1900 (wet milling method), respectively. In this study, the effects of the ball milling method on the microstructure and mechanical properties of the multiphase high-entropy ceramics were systematically investigated. Compared to D-HECs-1900, W-HECs-1900 has a more uniform elemental distribution and smaller grain size, with an average grain size of 1.8 μm, a higher Vickers hardness HV0.1 = 2178.41 kg/mm2 and a higher fracture toughness of KIC = 4.42 MPa·m1/2. W-HECs-1900 also shows better wear resistance with a wear rate 1.01 × 10−8 mm3·N−1·m−1. The oxide friction layer formed during friction is beneficial for reducing frictional wear, making W-HECs-1900 a potential wear-resistant material.
High-entropy carbides (HECs), specifically (TiZrNbTa)Cx with an average grain size of 0.5 μm and uniformly distributed in-situ carbon nanoflakes, were prepared via wet milling at room temperature followed by hot pressing at 1900°C. The microstructure and mechanical properties of these high-entropy ceramics were systematically investigated. The formation of in-situ carbon nanoflakes is attributed to the introduction of oxygen during wet milling. During sintering, oxygen substitutes for carbon in the high-entropy carbides, leading to carbon enrichment and ultimately resulting in the formation of in-situ carbon nanoflakes. This interpretation is supported by the observation that the carbon nanoflake content increased after aging the ceramic at 1200°C in a vacuum furnace for 10 hours, as further substitution of oxygen for carbon occurred. The fracture toughness of sintered (TiZrNbTa)Cx was measured to be above 6.22 MPa• m^{1/2} by the indentation method, showing excellent toughness performance, owing to its fine grain size and in-situ formed carbon nanoflakes.