Tensile and compressive properties of interlayer and intralayer hybrid composites were investigated in this paper. The tensile modulus and compression modulus of interlayer and intralayer hybrid composites are the same under the same mixed ratio, the tensile strength is much superior to the compression strength, and while the tensile modulus and strength increase along with the carbon fiber content, the compression values change slightly. The influence of stacking structures on the tensile and compressive strengths is opposite to the ratio of T/C (tensile/compression) strength for interlayer hybrid composites, and while the tensile and compression strengths with glass fiber sandwiching carbon fiber can reach the maximum value, the ratio of T/C strength is minimum. For structures with carbon fiber sandwiching glass fiber, or with asymmetric structures, the tensile and compressive strengths are at a low value. For intralayer hybrid structures, while the carbon/glass (C/G) dispersion degree is high, the tensile and compression strengths are low. The experimental tensile and compressive strengths for interlayer and intralayer hybrid composites are greater than the theoretical values, which demonstrates that strength conforms well to the positive hybrid effect. The tensile fracture strain is greater than the compression fracture strain for hybrid composites, with both of them basically maintained at the same level.

The effects of hybridization on the flexural properties of interlayer and intralayer Carbon/Glass (C/G) composites were explored in this work. First, the theoretical analysis of stress distribution on interlayer hybrid composites was discussed. The experimental results showed that the layer structure is the critical factor affecting the flexural properties for interlayer hybrid composites, and the mixed ratio has no obvious impact. Since the carbon fiber is distributed at the top or bottom surface, the interlayer composites can obtain the maximum flexural modulus. Some structures can even achieve the same modulus as the pure carbon composites, and an excellent flexural strength can be attained with the carbon fiber located in the bottom layer. In terms of the intralayer hybrid composites, the fracture strain, flexural modulus, and flexural strength basically change linearly as the glass fiber content increases, which is consistent with the calculated values via the rule of mixture (ROM). Additionally, the C/G mixed ratio has a decisive effect on the flexural properties of intralayer hybrid composites; however, they are affected weakly by the layer structure. In general, some structures of the interlayer hybrid composites exhibit better flexural properties than that of the intralayer hybrid composites at the same C/G hybrid ratio; the alterations in layer structures make it possible to obtain excellent flexural properties for interlayer hybrid composites with less carbon fiber.

The flexural progressive failure modes of carbon fiber and glass fiber (C/G) interlayer and intralayer hybrid composites were investigated in this work. Results showed that the bending failure modes for interlayer hybrid composites are determined by the layup structure. Besides, the bending failure is characterized by the compression failure of the upper layer, when carbon fiber tends to distribute in the upper layer, the interlayer hybrid composite fails early, the failure force is characterized by a multi-stage slightly fluctuating decline and the fracture area exhibits a diamond shape. While carbon fiber distributes in the middle or bottom layer, the failure time starts late, and the failure process exhibits one stage sharp force/stress drop, the fracture zone of glass fiber above the carbon layers presents an inverted trapezoid shape, while the fracture of glass fiber below the carbon layers exhibits an inverted triangular shape. With regards to the intralayer hybrid composites, the C/G hybrid ratio plays a dominating role in the bending failure which could be considered as the mixed failures of four structures. The bending failure of intralayer hybrid composites occurs in advance since carbon fiber are located in each layer; the failure process shows a multi-stage fluctuating decline, and the decline slows down as carbon fiber content increases, and the fracture sound release has the characteristics of a low intensity and high frequency for a long time. By contrast, as glass fiber content increases, the bending failure of intralayer composites is featured with a multi-stage cliff decline with a high amplitude and low frequency for a short-time fracture sound release.

The compression properties and mechanisms of interlayer and intralayer Carbon/Glass (C/G) hybrid composites were investigated in this work. As revealed from the experimental results, the compression modulus increases linearly with the increase of carbon fiber content, following the rule of mixtures (ROM). The C/G hybrid ratio is regarded as the decisive factor for the compression modulus of hybrid composites. The positive mixing effect exists on compression strength for interlayer and intralayer hybrid composites, whereas the experimental values are above the theoretical calculation values. The compressive strength of interlayer hybrid composites taking on various hybrid structures differs largely at the same mixed ratio, at which the compressive strength of glass fiber sandwiching carbon fiber is higher than that of carbon fiber sandwiching glass fiber. Through comparing interlayer and intralayer hybrid composites, the impact exerted by layer structures on the compressive strength of interlayer hybrid composites is higher than that of intralayer hybrid composites, which leads to more designable characteristics for interlayer hybrid composites. This work makes it possible to optimize the compression strength of interlayer hybrid structures so that it achieves or basically exceeds pure carbon fiber composites.