A novel reactor methodology was developed for chemical looping ammonia synthesis processes using microwave plasma for pre-activation of the stable dinitrogen molecule before reaching the catalyst surface. Microwave plasma-enhanced reactions benefit from higher production of activated species, modularity, quick startup, and lower voltage input than competing plasma-catalysis technologies. Simple, economical, and environmentally benign metallic iron catalysts were used in a cyclical atmospheric pressure synthesis of ammonia. Rates of up to 420.9 μmol min^-1 g^-1 were observed under mild nitriding conditions. Reaction studies showed that both surface-mediated and bulk-mediated reaction domains were found to exist depending on the time under plasma treatment. The associated density functional theory (DFT) calculations indicated that a higher temperature promoted more nitrogen species in the bulk of iron catalysts but the equilibrium limited the nitrogen converion to ammonia, and vice versa. Generation of vibrationally active N₂ and, N₂⁺ ions is associated with lower bulk nitridation temperatures and increased nitrogen contents versus thermal-only systems. Additionally, the kinetics of other transition metal chemical looping ammonia synthesis catalysts (Mn and CoMo) were evaluated by high-resolution time-on-stream kinetic analysis and optical plasma characterization. This study sheds new light on phenomena arising in transient nitrogen storage, kinetics, effect of plasma treatment, apparent activation energies, and rate-limiting reaction steps.

Ammonia is emerging as a potential decarbonized H₂ energy carrier when produced from renewable energy. The on-site production of liquid ammonia from stranded renewable energy can solve the current energy transportation challenges. The employment of microwave technology can produce the desired ammonia product at milder conditions with the supply of intermittent renewable energy sources. Our previous studies have indicated that the Cs-Ru/CeO₂ catalyst is a promising catalyst for microwave-driven ammonia synthesis. In this study, the Cs-Ru/CeO₂ catalyst mechanically mixed with carbon nanotubes (CNT) and chemically synthesized using coprecipitation and a hydrothermal method is investigated systematically at low temperatures and atmospheric pressure for microwave-assisted ammonia synthesis. Additionally, the combination of two Ru-based catalysts (Cs-Ru/CeO₂ and Cs-Ru/CNT) is studied as well. Mechanical mixing of Cs-Ru/CeO₂ with CNT exhibited superior activity as compared to the chemically synthesized Cs-Ru/CeO₂-CNT catalyst. Besides the enhancement in dielectric property, the probable synergistic effect leads to increased interfacial polarization at the interface of the mechanically mixed catalyst, improving the overall heating and ammonia production rate. Moreover, the combined Ru-based catalyst also exhibited higher activity as compared to their individual activity toward ammonia synthesis. Numerous characterization techniques were performed, including thermal imaging camera and dielectric measurements, to better understand microwave interaction with the composite catalysts.

This work focuses on the fabrication and evaluation of a passive wireless sensor for the monitoring of the temperature and corrosion of a metal material at high temperatures. An inductor–capacitor (LC) resonator sensor was fabricated through the screen printing of Ag-based inks on dense polycrystalline Al₂O₃ substrates. The LC design was modeled using the ANSYS HFSS modeling package, with the LC passive wireless sensors operating at frequencies from 70 to 100 MHz. The wireless response of the LC was interrogated and received by a radio frequency signal generator and spectrum analyzer at temperatures from 50 to 800 °C in real time. The corrosion kinetics of the Cu 110 was characterized through thermogravimetric (TGA) analysis and microscopy images, and the oxide thickness growth was then correlated to the wireless sensor signal under isothermal conditions at 800 °C. The results showed that the wireless signal was consistent with the corrosion kinetics and temperature, indicating that these two characteristics can be further deconvoluted in the future. In addition, the sensor also showed a magnitude- and frequency-dependent response to crack/spallation events in the oxide corrosion layer, permitting the in situ wireless identification of these catastrophic events on the metal surface at high temperatures.