Ti-6Al-4V (Ti64 or TC4) alloy is widely used in the industrial field. However, there have been few studies of the TC4 alloy melted by electron beam cold hearth melting (EBCHM) technology. Aging treatment has a considerable influence on the secondary α-phase in titanium alloys. Therefore, TC4 alloy melted by EBCHM technology was investigated in this study. The effect of different aging times on the microstructural evolution and mechanical properties of titanium alloy sheets was evaluated. The results showed that, with increase in aging time, the primary α-phase enlarged and grain globularization occurred. In addition, some transformed β-phases disappeared. The strength and Vickers hardness of the heat-treated sheets decreased, while the plasticity increased with increase in aging time, indicating that the mechanical properties developed with evolution of the microstructure. After aging at 560 °C for 2 h, the properties overall were optimal. The type of fracture of the samples was ductile fracture; the dimples became larger with increase in aging time. After heat treatment, the recrystallized nucleus, substructures and HAGBs increased, while the deformed structure and LAGBs decreased. Some grains had rotated following heat treatment, indicating that anisotropy was greatly reduced.

In order to explore the mechanism of the influence of Sn contents on the relevant properties of Cu–Sn alloys, the structure, elasticity, electronic, and thermal properties of Cu–Sn alloys doped with different proportions of Sn (3.125 at%, 6.25 at%, and 9.375 at%) were established using the first-principles calculation based on density functional theory. Firstly, their lattice constants and Sn concentration comply with Vegard’s Law. From the mixing enthalpy, it can be seen that Sn atoms can be firmly dissolved in the Cu matrix, and the structure is most stable when the Sn content is 3.125 at%. In addition, the introduction of mismatch strain characterized their solid solution strengthening effect. The elastic and electronic properties showed that when the Sn content is 6.25 at%, the Cu–Sn alloy has the best plasticity and the highest elastic anisotropy; when the Sn content is 3.125 at%, the Cu–Sn alloy is the most stable and has stronger bulk and shear modulus, which was mainly due to a stronger Cu-Cu covalent bond. Finally, the Debye temperature, thermal conductivity, and melting point were calculated. It is estimated that the thermal conductivity of Cu–Sn alloy is relatively good when the Sn content is low.

Semi-solid ZCuSn10P1 alloy slurry was fabricated by a novel enclosed cooling slope channel (ECSC). The influence of pouring length of ECSC on the microstructures of ZCuSn10P1 alloy semi-solid slurry was studied with an optical microscope an optical microscope (OM), scanning electron microscope (SEM), X-ray diffraction (XRD) and energy dispersive spectrometer (EDS). Liquid squeeze casting and semi-solid squeeze casting were performed under the same forming conditions, and the microstructure and properties were compared. The results show that primary α-Cu phase gradually evolved from dendrites to worm-like or equiaxed grains under the chilling action of the inner wall of the ECSC. The mass fraction of tin in the primary α-Cu phase increased from 5.85 to 6.46 after the ECSC process, and intergranular segregation was effectively suppressed. The finest microstructure can be obtained at 300 mm pouring length of ECSC; the equivalent diameter is 46.6 μm and its shape factor is 0.73. The average ultimate tensile strength and average elongation of semi-solid squeeze casting ZCuSn10P1 alloy reached 417 MPa and 12.6%, which were improved by 22% and 93%, respectively, as compared to that of liquid squeeze casting.

In this study, an enclosed cooling slope channel (ECSC) was used to produce a semi-solid slurry of the 7075 aluminum alloy. The effects of the pouring temperature and the rate of cooling water on the microstructure of the semi-solid slurry were studied. The microstructure, solidification behavior, mechanical properties, and fracture mechanism of rheological squeeze casting (Rheo-SC) and liquid squeeze casting (LSC) samples were compared. The results indicate that lowering the pouring temperature and increasing the rate of cooling water can refine the crystals of the semi-solid slurry. The best process is a pouring temperature of 670 °C and a rate of cooling water of 200 L/h. The microstructure of the LSC samples was made up of coarse dendritic crystals, but the microstructure of the Rheo-SC samples was made up of almost spherical primary α₁-Al and refined secondary α₂-Al under this method. The ultimate tensile strength, yield strength, and elongation of the Rheo-SC samples were 238 MPa, 151 MPa, and 5.2%, respectively, which were 10%, 10.5%, and 44.4% higher than those of the LSC sample. The key factor contributing to the increased performance of the Rheo-SC samples is the combination of decreased casting flaws, strengthened grain refinement, and improved segregation.