Rolling-element bearings play vital roles in the dynamic vibration performance of the whole machinery. Hence, accurate modeling and assessment of the rolling-element bearing are beneficial for the well understanding of the vibration response of rolling-element bearing. However, cage slip is usually ignored in the traditional rolling-element bearing modeling methods, which has a direct influence on the rotating speed and friction force of the rolling elements. To settle the modeling problem of rolling-element bearing with cage slip, in this study, a nonlinear dynamic model with multiple degrees of freedom of the roller bearing is established. The cage slip, the motion of each roller, nonlinear contact, damping, and friction are taken into consideration. With the proposed method, a nonlinear traction model is presented to describe the friction forces induced by cage slip. Furthermore, both the friction force acting on rolling elements and the effects of cage slip on the vibration response are investigated based on the established model. Some comparisons between the proposed modeling method with cage slip and the classical method without cage slip are made. The results show that the friction force applied to the balls increases with the cage slip, friction coefficient, rotational speed, and radial load. A slight cage slip could be beneficial for reducing the vibration energy of rolling-element bearing; however, it will result in more friction loss and impact components.
Planetary bearings are critical components in double planetary gear trains. The influence of carrier rotation direction on bearing dynamic behavior remains insufficiently understood, which hinders accurate reliability assessment and optimal design. To investigate this issue, a dynamic model of the double planetary gear train is developed. The model captures the coupled interactions and motion characteristics of both gears and bearings. Furthermore, an experimental platform is constructed to validate the accuracy of the proposed model. A comparative analysis is conducted to examine the dynamic loads and vibration responses of the planetary bearings under forward and reverse carrier rotations. The results show that reverse rotation significantly intensifies collision forces, particularly under low-speed and high-torque conditions, where the increases for inner and outer bearings reach 38.34% and 31.25%, respectively. In terms of contact forces, the inner bearing exhibits higher loads under reverse rotation, whereas the outer bearing carries greater loads under forward rotation. Vibration response analysis reveals that the carrier rotation direction has a limited effect on the vibration of the inner bearing, but significantly amplifies that of the outer bearing. Under reverse rotation, the acceleration amplitudes of the outer cage in the x- and y-directions increase by 96.20% and 95.74%, respectively, markedly exceeding the approximate 26% increase observed for the inner bearing. This study provides new insights into the asymmetric tribological behavior of planetary bearings under bidirectional rotation. These findings provide theoretical guidance for the design and optimization of planetary bearings in double planetary gear trains.
Gear skiving is an efficient and high-precision gear processing method, particularly advantageous for internal gears and coupling gears. However, the main limitation of its application is the rapid wear of skiving tools. This paper combines simulation analysis and numerical calculations to reveal the essential characteristics of the gear skiving process and the fundamental causes of tool wear. Firstly, it researches the distribution of cutting loads on the tool edges through the kinematic simulation analysis of gear skiving. Then, it analyzes the changing rule of working angle, clearance angle, tool inclination, and cutting speed and reveals the cutting state and chip flow patterns during the skiving process through numerical simulation calculations of gear skiving. Finally, it investigates the chip formation mechanism and the stress variation rule on the tool edges through finite element simulation of gear skiving. These analyses and calculations provide optimization guidance and methods for improving the cutting performance and the service life of skiving tools.