The use of waste materials as lightweight aggregates in concrete is highly recommended in seismic risk areas and environmentally recommended. However, reaching the strength needed for the concrete to be used structurally may be challenging. In this study four dosages were assayed: the first two-specimen had high cement content (550 and 700 kg/m³ respectively), Nanosilica, fly ash and superplasticizer. These samples were high performance, reaching a strength of 100 MPa at 90 days. The other two mixtures were identical but replaced 48% of the aggregates with recycled lightweight aggregates (30% polypropylene, 18.5% cork). To estimate its strength and durability the mixtures were subjected to several tests. Compression strength, elasticity modulus, mercury intrusion porosimetry, carbonation, attack by chlorides, and penetration of water under pressure were analyzed. The compression strength and density of the lightweight mixtures were reduced 68% and 19% respectively; nonetheless, both retained valid levels for structural use (over 30 MPa at 90 days). Results, such as the total porosity between 9.83% and 17.75% or the chloride ion penetration between 8.6 and 5.9 mm, suggest that the durability of these concretes, including the lightweight ones, is bound to be very high thanks to a very low porosity and high resistance to chemical attacks.

The concrete industry is under increasing pressure to reduce greenhouse gas emissions. An immediate solution is to minimize the amount of Portland cement used by partially substituting other supplementary cementitious materials. This article presents the results of an experimental campaign on the influence of replacing Portland cement with both calcined and uncalcined diatomites from the filtration of beer and wine in the production of elements made of vibro-pressed pre-cast concrete, such as pipes. Additionally, a natural diatomite is used. The mechanical properties, capillary water absorption, carbonation, and chloride ingress are tested. The results obtained show the possibility of using natural and recycled diatomites on an industrial scale, which can improve even the long term properties of prepared precast concrete.

The surface finish of a concrete element may become an index of its quality, relating the external and internal porosity with the mechanical and durability properties. Few methods are used to determine the surface quality of concrete elements. Mention must be made the Quality Surface Index (QSI) proposes a simplified method to quantify the surface occupied by the pores in relation with the total surface inspected, analyzing groups of pores by their diameter. The method of the CIB W29 (Commission W29 “Concrete Surface Finishings”) proposes an inspection of the concrete element and its visual comparison with some standard templates. Finally, the digital processing of images allows the zones with surface defects to be delimited and quantified according to premises of quality introduced into the control software. These three methods are employed in this work and are applied in three concrete walls situated three meters from the observer (M-1, M-2 and M-3). Following the conversion of the results of the method with ImageJ and QSI, the results suppose differences that go from 0.1 tenths (2%) for M-3 up to 0.3 tenths (8%) for M-1. All values are within the obtained range with CIB W29 templates. This can validate the QSI and digital processing methods and allows a quick verification of the results. With the digital method, it is obtained that 23.5% of the total pores of M-1 have a diameter of less than 10 mm² and 44% of less than 100 mm². For M-2 and M-3 the proportions of pores with a dimension below 10 mm² is of 43.1% and 27.7%, respectively, and that 77.5% and 60.7% are smaller than 100 mm². From all the above it can be highlighted that M-1 is the one with the lowest amount of pores, however the proportion of the largest is greater than for M-2 and M-3. In the case of M-3, although it has a lower proportion of larger pores than M-1, its greater amount means it is the worst in terms of surface finish of the three.

Industrial wastes are often used as aggregate in concrete production to promote a more sustainable construction and to reduce production costs. This article presents the results of an experimental campaign on the influence of replacing natural aggregate with several construction and demolition wastes (C&DW) as recycled aggregate, as well as the use of fly ash and slag, wastes produced in Gas Incinerator Combined Cycle (GICC) thermal power plants, in the mix design of non-structural concrete. Different percentages of natural aggregates were substituted with recycled aggregates either coming from construction and demolition wastes, or from the coarse fraction of the slags from thermic plants in the manufacture of concrete. The mechanical properties, capillary water absorption, density, carbonation, chloride ingress and sulphate resistance have been tested. The results show a decrease in properties when C&DW are used. Fine fraction of slag and fly ash has an important advantage, and can even improve the long term properties of concrete prepared with natural aggregates. Coarse fraction of slag as a recycled aggregate generally improves most of the properties of manufactured concretes.