Co-processing (CP) provides superior properties to excipients and has become a reliable option to facilitated formulation and manufacturing of variety of solid dosage forms. Development of directly compressible formulations with high doses of poorly flowing/compressible active pharmaceutical ingredients, such as paracetamol, remains a great challenge for the pharmaceutical industry due to the lack of understanding of the interplay between the formulation properties, process of compaction, and stages of tablets’ detachment and ejection. The aim of this study was to analyze the influence of the compression load, excipients’ co-processing and the addition of paracetamol on the obtained tablets’ tensile strength and the specific parameters of the tableting process, such as (net) compression work, elastic recovery, detachment, and ejection work, as well as the ejection force. Two types of neural networks were used to analyze the data: classification (Kohonen network) and regression networks (multilayer perceptron and radial basis function), to build prediction models and identify the variables that are predominantly affecting the tableting process and the obtained tablets’ tensile strength. It has been demonstrated that sophisticated data-mining methods are necessary to interpret complex phenomena regarding the effect of co-processing on tableting properties of directly compressible excipients.
Following the idea of sustainability in food production, a yogurt premix based on beetroot (Beta vulgaris) pomace flour (BPF) was developed. BPF was granulated with lactose solution containing lactic acid bacteria (LAB) by a fluidized bed. Particle size increased ~30%. A decrease in Carr Index from 21.5 to 14.98 and Hausner ratio from 1.27 to 1.18 confirmed improved flowability of granulated BPF, whereas a decrease in water activity implied better storability. Yogurts were produced weekly from neat starters and granulated BPF (3% w/w) that were stored for up to one month (4 °C). High viability of Streptococcus thermophilus was observed. Less pronounced syneresis, higher inhibition of colon cancer cell viability (13.0–24.5%), and anti-Escherichia activity were ascribed to BPF yogurts or their supernatants (i.e., extracted whey). Acceptable palatability for humans and dogs was demonstrated. A survey revealed positive consumers’ attitudes toward the granulated BPF as a premix for yogurts amended to humans and dogs. For the first time, BPF granulated with LAB was used as a premix for a fermented beverage. An initial step in the conceptualization of a novel DIY (do it yourself) formula for obtaining a fresh yogurt fortified with natural dietary fiber and antioxidants has been accomplished.
Background/Objectives: Improving the production rates of modern tablet presses places ever greater demands on the performance of excipients. Although co-processing has emerged as a promising solution, there is still a lack of directly compressible excipients for modified-release formulations. The aim of the present study was to address this issue by investigating the potential of novel co-processed excipients for the manufacture of modified-release tablets containing ibuprofen. Methods: The excipients were prepared by melt granulation of lactose monohydrate with glyceryl palmitostearate as a binder. The influence of glyceryl palmitostearate particle size, ibuprofen content, compression pressure, and compression speed on the compaction behavior of the tablet blends was analyzed. Results: Novel co-processed excipients ensured good flowability and acceptable mechanical properties of the tablets containing up to 70% ibuprofen. Furthermore, lipid-based co-processed excipients proved to be very promising for directly compressible formulations with high-dose, highly adhesive active pharmaceutical ingredients such as ibuprofen, as they do not require additional lubricants. The influence of compression speed on the tensile strength of the tablets prepared was not pronounced, indicating the robustness of these directly compressible excipients. The investigated lipid-based excipients enabled a prolonged release of ibuprofen over 10 h. Conclusions: The novel lipid-based co-processed excipients have shown great potential for directly compressible formulations with modified release of high-dose, challenging active pharmaceutical ingredients.
Ethylene oxide (EtO) is an organic compound, which is used as starting material in the production of polymers and as sterilizing agent for thermolabile materials. Although ethylene oxide is not common as an organic pollutant, its removal from numerous emission sources (e.g. ethylene oxide production plants or food and pharmaceutical sterilizing units) is of the crucial importance because of its mutagenic, teratogenic and cancerogenic effect on human health. The objective of this paper is the experimental investigation of ethylene oxide (EtO) absorption in diluted aqueous solution of sulfuric acid in order to evaluate the applicability of this procedure as well as to obtain project parameters for industrial plant realization. It was found that absorption is suitable as the fist step in the purification treatment of high EtO concentrations in the emission gases. According to the literature data, the basic parameter that defines the scrubber efficiency is the contact time, i.e. the ratio of packing height in scrubber and velocity of gas mixture. To investigate the characteristics of wet treatment in a broad range of contact time, part of experimental studies were conducted in the system with two and with three scrubbers in series. The obtained experimental results show that the high degree of EtO removal can be achieved (>98%) when the contact time is sufficiently long (about 25 s). The process is effective until the concentration of formed glycol in the solution reaches value of about 20%. The process is safe and there is no danger of ignition and explosion of air and EtO mixture, although at the entrance to the scrubber EtO concentrations are significantly above the lower explosive limit.
In this paper, an innovative fluidized bed dryer with inert particles is presented. The system can be used for drying of solutions, suspensions and pastes in order to obtain a powdered product. The experiments were performed in a pilot-scale dryer with a cylindrical column 0.215 m in diameter and 1.2 mm height, with glass spheres as inert particles. The material used for drying was CuSO4 solution. The effects of operating conditions on the dryer throughput and product quality were investigated. Main performance criteria, i.e. specific water evaporation rate, specific heat consumption and specific air consumption, were quantified. Nearly isothermal conditions were found due to thorough mixing of the particles. The energy efficiency of the dryer was also assessed. Simple heat and mass balances predicted the dryer performance quite well.
1 January 2017 in Chemical Industry and Chemical Engineering Quarterly
The aim of this work was the experimental evaluation of different friction factor correlations for water flow through packed beds of spherical and non-spherical particles at ambient temperature. The experiments were performed by measuring the pressure drop across the bed. Packed beds made of monosized glass spherical particles of seven different diameters were used, as well as beds made of 16 fractions of quartz filtration sand obtained by sieving (polydisperse non-spherical particles). The range of bed voidages was 0.359?0.486, while the range of bed particle Reynolds numbers was from 0.3 to 286 for spherical particles and from 0.1 to 50 for non-spherical particles. The obtained results were compared using a number of available literature correlations. In order to improve the correlation results for spherical particles, a new simple equation was proposed in the form of Ergun?s equation, with modified coefficients. The new correlation had a mean absolute deviation between experimental and calculated values of pressure drop of 9.04%. For non-spherical quartz filtration sand particles the best fit was obtained using Ergun?s equation, with a mean absolute deviation of 10.36%. Surface-volume diameter (dSV) necessary for correlating the data for filtration sand particles was calculated based on correlations for dV = f(dm) and ? = f(dm).