Aiming to improve the existing corn cylindrical drum threshing process, where the high-frequency impact of threshing elements and rubbing actions result in a high kernel breakage rate, a radial telescopic drum taper adjustment method was proposed, and a corn conical threshing drum was developed. The threshing process was analyzed by combining theory and simulation, and the conical drum enabled rapid threshing and timely penetration of the grains through the sieve, reduced the damage caused by high-frequency action on the grains, and improved the uniformity of the distribution of the discharged material. The response surface test was carried out with the drum speed, feeding quantity, and large end diameter of the drum as the influencing factors and the damage rate as the evaluation index. The results showed that when the rotating speed of the drum was 340 r/min, the feeding quantity was 2.277 kg/s, the diameter of the big end was 506.7 mm, and the breakage rate was 2.826%. The threshing effect was found to be better than when using a cylindrical drum. The research results can provide a reference for low-damage and high-efficiency harvesting of grain.

In response to the issues that existing corn headers are not only unsuitable for harvesting under the strip intercropping mode of soybeans and corn but also have the problems of being heavy and causing high harvest losses, a new type of header has been designed. This new header is lighter, reduces harvest losses, and is specifically adapted for use in the strip intercropping mode of soybeans and corn. By analyzing the corn stalks and the growth conditions of the corn, efforts were made to reduce the loss rate of kernels during harvesting, leading to a structural design of the header frame tailored for the strip intercropping mode. Following this, finite element analysis was employed to achieve a lightweight design of the header. The results show that the optimized header is 28.4 kg lighter than the original. The optimal working parameter combination for the combine harvester includes a forward speed of 0.94 m/s, a stalk roll rotational speed of 566.5 r/min, and a kernel moisture content of 25%, under which conditions the grain loss rate of the corn header is 0.32% and the ear loss rate is 1.1%. The development of this specialized corn header is conducive to enhancing both the quality and efficiency of mechanized harvesting in the strip intercropping mode of soybeans and corn.