Due to extreme working conditions of mining conveyors, which contaminate gear oil with solid particles, their transmissions are exposed to intensive abrasion, scuffing, and even rolling contact fatigue (pitting). These effects shorten gear life. To prevent their occurrence, a wear-resistant coating can be deposited on gear teeth. The resistance to abrasive wear, scuffing, and pitting was investigated and reported in the article. Simple, model specimens were used. Abrasive wear and scuffing were tested using a pin-and-vee-block tribosystem in sliding contact. A cone–three-ball rolling tribosystem was employed to test pitting. The material of the test specimens (pins, vee blocks, cones) was 18CrNiMo7-6 case-hardened steel. Two types of DLC (Diamond-like Coatings) coatings were tested, W-DLC and W-DLC/CrN. The vee blocks and cones were coated. Two industrial gear oils were selected to lubricate the specimens: one with a mineral and one with a synthetic PAO (polyalphaolephine) base, as pure oil or contaminated with solid particles from a coal mine. The results show that, to minimize the tendency to abrasion, scuffing, and pitting of specimens made of 18CrNiMo7-6 steel, the W-DLC/CrN coating should be deposited. This coating also gives very good protection when the lubricating oil is contaminated.
This study evaluated the effect of oral cavity environmental factors on the friction and wear of materials used in 3D-printed orthodontic devices. Commercial materials GR-10 (Pro3Dure) and NextDent SG (NextDent) were examined, with samples produced using ASIGA UV MAX and Phrozen Shuffle Lite 3D printers. Our tests included measurements of hardness, stiffness, elastic modulus, cyclic loading, scratch resistance, and tribological assessments in oscillatory motion. Surface analyses were conducted using scanning electron microscopy with an energy-dispersive spectroscopy analyzer. The results showed that NextDent SG exhibited higher hardness and modulus of elasticity, while GR-10 demonstrated better scratch resistance. Despite similar friction coefficients, significant variations in wear were observed under different environmental conditions, highlighting the importance of considering these factors in the performance of orthodontic materials.
1 September 2024 in Production Engineering Archives
The paper presents the results of contact strength and tribological property tests of spare parts made of a popular resin using a 3D DLP printing technology. Two printer models by the same manufacturer were used in the study. The post-processing technique, which shapes the final functional properties, was diversified. Surface performance properties were compared, i.e. Shore hardness, indentation hardness, Martens hardness, elastic modulus, and parameters related to surface creep and relaxation. Tribo-logical durability in rotary motion and tribological wear in reciprocating linear motion were also evaluated using micro- and nanotribometers. This was followed by surface analyses of the friction track of the analysed materials using microscopic methods: a scanning electron microscope, a WLI interferometric microscope, and an optical microscope. The results were statistically processed and the relationship between the parameters determined in the indentation test was determined.
The study examined the tribological characteristics of a ball-on-disc type sliding friction joint operating in air and in a vacuum under conditions of technically dry friction. The test elements included discs made of 100Cr6 steel without coating, with an anti-wear TiN coating, and a low-friction MoS2/Ti coating, and bearing balls made of 100Cr6 steel and Al2O3 as counter-samples. The tribological properties of the studied friction joint were evaluated based on changes in the coefficient of friction, the intensity of linear wear, the ball wear diameter, and the appearance of worn surfaces. The environment of the friction joint was found to have a significant effect on the tribological characteristics of the studied friction pairs.
DLP (Digital Light Processing) 3D printing enables precise fabrication of temporary crowns. Tribological properties of these materials affect clinical durability, wear resistance, and masticatory function. This study compared three C&B-type photopolymers for DLP-printed temporary crowns: Gr-17.1 temporary It, Gr-17 temporary (Pro3dure), and VarseoSmile Temp (BEGO). Samples were printed, post-processed, and polished. Surface topography (Sa, Sz) was measured via white light interferometry, and scratch resistance was evaluated with a Rockwell indenter. Sliding wear tests under wet conditions (37 °C, 90% RH) were conducted using an SRV 4 tester at 25 N for 20,000 cycles. VarseoSmile Temp showed the highest scratch and sliding wear resistance, with the lowest mean volumetric wear (0.025 mm3) and residual scratch depth, reflecting its higher inorganic filler content (30–50 wt%). Gr-17.1 had the most stable coefficient of friction (~0.3), while Gr-17 experienced the greatest wear (0.235 mm3). No direct correlation between friction and wear was observed. These findings indicate that wear resistance depends on microstructure and filler content, supporting tribological testing as a tool to evaluate the durability of 3D-printed temporary crowns.