This study investigates sub-stoichiometric electron supply, also termed electro-fermentation, to influence product formation in gas fermentation. Two species, Clostridium carboxidivorans and Alkalibaculum bacchi, as well as a co-culture of A. bacchi and Clostridium kluyveri, were tested in batch cultures with and without an external cell potential of 800 mV. The supplied gas mixture was 50:40:10 N2:H2:CO2. The test unit was a single-chamber reactor with a cathode made from an electrically conducting composite of PP and black carbon. The observed current densities were generally very low, around 0.22 mA/m2. Despite that, a significant and reproducible change in product patterns and formation rates occurred. C. carboxidivorans increased the formation of acetate (+32%), butyrate (+300% relative to the control), and caproate (+600% relative to the control). In a similar manner, A. bacchi produced more acetate (+38%), butyrate (13 times more than the control), and caproate (only observed in the electrified setup). Additional trials using a modified gas phase composition, 80:20 H2:CO2, confirmed the finding that the application of an electric potential enhances chain elongation as well as alcohol formation. Moreover, an experiment with reversed electric polarity showed that a high cathode surface area is essential for inducing metabolic modifications. The results demonstrate that electro-fermentation holds significant potential for improving bioconversion processes aimed at producing green chemicals.
Gas fermentation aims to fix CO2 into higher-value compounds, such as short or medium-chain fatty acids or alcohols. In this context, the use of mixed microbial consortia presents numerous advantages, including increased resilience and adaptability. The current study aimed to improve the performance of an enriched mixed microbial population via bioaugmentation with Megasphaera sueciensis and Clostridium carboxidivorans to improve the metabolite spectrum. The initial fermentation in trickle-bed reactors mainly yielded acetate, a low-value compound. Introducing M. sueciensis, which converts acetate into higher-chain fatty acids, shifted production toward butyrate (up to 3.2 g/L) and caproate (1.1 g/L). The presence of M. sueciensis was maintained even after several media swaps, showing its ability to establish itself as a permanent part of the microbial community. Metataxonomic analysis confirmed the successful integration of M. sueciensis into the mixed culture, with it becoming a dominant member of the Veillonellaceae family. In contrast, bioaugmentation with C. carboxidivorans was unsuccessful. Although this strain is known for producing alcohols, such as butanol and hexanol, it did not significantly enhance alcohol production, as attempts to establish it within the microbial consortium were unsuccessful. Despite these mixed results, bioaugmentation with complementary microbial capabilities remains a promising strategy to improve gas fermentation efficiency. This approach may enhance the economic feasibility of industrial-scale renewable chemical production.