The layered soil crushing rotary tillage machine with L-shaped reclamation rotary blades and rotary-reclamation rotary blades combination was designed to deal with the problems of a low soil fragmentation rate, low straw mulching rate, and poor surface leveling after plowing in the traditional rotary tiller tillage mode in the coastal saline land of the Yellow River Delta. A dual active layered soil fragmentation tillage mode was proposed, and the key structural parameters, blade axis arrangement, and spatial layout of L-shaped reclamation rotary blades and rotary-reclamation rotary blades were determined based on the sliding cutting principle analysis. A discrete element model of soil straw tillage component aggregates suitable for coastal saline alkali land was constructed using EDEM, and the influence of L-shaped reclamation rotary blades and rotary-reclamation rotary blades on the soil tillage layer displacement performance and straw burial performance of saline alkali land was comprehensively analyzed from a microscopic perspective. Taking the rotation speed of the L-shaped reclamation rotary blades, the rotation speed of the rotary-reclamation rotary blades, and the forward speed as experimental factors, and using soil fragmentation rate and straw burial rate as evaluation indicators for experimental optimization analysis, the optimal parameters were obtained: the rotation speed of the L-shaped reclamation rotary blades was 295.04 r/min, the rotation speed of the rotary-reclamation rotary blades was 359.06 r/min, and the forward speed was 3.12 km/h. At this time, the theoretical soil fragmentation rate of saline alkali land was 94.67%, and the straw burial rate was 93.56%. Field experiments have shown that the average soil fragmentation rate of the L-shaped reclamation rotary blades and rotary-reclamation rotary blades combined layered soil crushing rotary tiller after cultivation is 94.37%, the straw burial rate is 95.68%, the surface flatness is 25.82 mm, and the stability of the tillage depth is 95.64%. The machine has shown increased performance in comparison to traditional single axis rotary tillers, meeting the needs of crop bed preparation in saline alkali land.
Aiming at the saline soil in Binhai New Area, which is solid and sclerotic, and addressing the problem of poor quality and low efficiency of traditional rotary tillage, this research designed a high-speed rotary tiller that can realize the high-speed rotation of knife rollers to cut. The average operating speed is higher than that of the ordinary rotary tiller. We analyzed the rotary tiller operating conditions and rotary tiller knife cutting process and conducted a movement trajectory theoretical analysis to determine the rotary tiller’s high-speed operating speed relationship. The working process of a high-speed rotary tiller was simulated using EDEM software. The experimental indicators included the soil-crushing rate and surface smoothness after tilling. The experimental factors included the forward speed of the machine, the rotational speed of the blade roller, and the tilling depth. An orthogonal experiment was performed to establish regression equations for the soil-crushing rate and surface smoothness. Using Design-Expert analysis software, we obtained the following optimal combination of parameters: a knife roller speed at 310 r/min, tillage depth of 13.2 cm, and machine forward speed of 4.8 km/h. At this time, the simulation values of the soil fragmentation rate and surface flatness were 90.6% and 18.2 mm, respectively. When determining the optimal knife roller speed of 310 r/min, a transient structural simulation under the mesh bevel gear transient was conducted. The simulation analysis showed that the maximum equivalent stress value was 584.57 MPa, which was smaller than the permissible stress of 695.8 MPa, meeting the bevel gear meshing strength requirements. Under the optimal combination determined by a field comparison test, the results show that the values of the high-speed rotary tiller operation after the soil-breaking rate, tillage depth, the tillage depth stability coefficient, and vegetation cover were 89.3%, 14.2 cm, 92.8%, and 90.3%. The land surface flatness was 16.4 mm, which is superior to the ordinary rotary tiller operation effects, meeting the agronomic requirements for pre-sowing land preparation for peanuts in the saline land of Binhai New Area.
After wheat harvesting in coastal saline–alkali land, when the straw is returned to the field and the soil is rotary tilled, the lack of reliable discrete element simulation parameter models restricts the optimization and improvement of special tillage and land preparation equipment for saline–alkali land to some extent. In this study, the Hertz–Mindlin with JKR model was used to calibrate the discrete element simulation parameters. Taking the soil-wheat crop residue mixture’s angle of repose as the test index, four groups of parameters that significantly affect the angle of repose and their optimal value ranges were screened out through the Plackett–Burman test and the steepest ascent test. Then, the Box–Behnken test was conducted to obtain the quadratic regression model of the significant parameters and the angle of repose, and the optimal values of the significant parameters were obtained. The optimal parameter combination was used for simulation tests, and the relative errors between the measured values and the simulation test values of the angle of repose and the wheat residue coverage rate were 0.74% and 1.34%. The reliable parameters provide a theoretical basis for the optimization and improvement of the equipment for soil preparation in saline–alkali land.
Aiming to resolve the problem of the poor peanut seed-filling effect under high-speed operation when developing high-speed peanut sowing with precision, a peanut precision seed-metering machine with an auxiliary air-suction seed-filling device was designed. Focusing on the force analysis of peanuts in the seed chamber, the peanut seed disturbance principle in the seed-metering machine for the blowing structure of an auxiliary air-suction seed-filling device was clarified. The seed-filling process was analyzed via DEM-CFD coupled simulation, and three factors affecting the seed-filling effect were identified, namely the seed-filling chamber ‘V’ angle γ, the bottom blow-air-hole cross-sectional area S, and the bottom blow-air-hole airflow velocity vq, and the ranges of values of the three factors were determined. The Box–Behnken test was conducted using the seed-filling index and leakage index as the indexes. The results show that the seed-filling chamber ‘V’ angle γ is 56.59°, the bottom blowhole cross-sectional area S is 1088.4 mm2, and the blowhole air velocity vq is 12.11 m·s−1. At this point, the peanut seed suction qualification index and leakage index are optimal, the seed suction qualification index is 96.33%, and the seed leakage index is 2.59%. At the same time, the field test shows that a sowing operation speed of 8–12 km·h−1, a qualified index > 93%, and a leakage index < 4.5% are required to meet the agronomic requirements of peanut precision sowing.
Aiming at the current peanut pickup combine harvester seedling vines crushing mechanism operation qualified seedling length rate is low, the impurity rate is high, and the seedling vines crushing mechanism is optimized design. On the basis of the material characteristics of peanut seedling vines, taking the crushing mechanism as the research carrier, the interaction mechanism of the seedling vine mechanism was analyzed. Establish the mechanical model and motion trajectory model in the crushing process, simulate the peanut seedling vines crushing process based on the discrete element method, analyze the influence of the cutter shaft rotational speed, movement speed, and bending angle on the crushing of peanut seedling vines, and establish the regression model, and the results of the research show that the influence factors in the main order of priority are: knife shaft speed > movement speed > bending angle The optimal parameter combination is knife shaft speed 2171.94 r/min, movement speed 0.79 m/s, and bending angle 45°. According to the field test conditions, it is determined that the knife shaft rotational speed of 2170 r/min, movement speed of 0.8 m/s, and bending angle of 45° can make the peanut seedling vines crushing mechanism of the work performance to achieve a qualified seedling length rate of 97.292%, the rate of impurity content of 2.746%, and the error with the predicted value is less than 2%, which indicates that this study can provide a reference for the optimal design of the seedling vines crushing mechanism of the peanut pickup combine harvester.