A method of collaborative simulation of the train collision process using a rigid motion model and a flexible collision model is proposed to solve the problem of the low computational efficiency of the finite element numerical simulation of the train collision process. This study investigated the collision response of a train derailment hitting a platform with different curve radii based on an accident in which a subway train derailed and hit a platform. Based on the results, a collision damage index is proposed to assess the relative degree of damage of train derailment collisions at different curve radii. The results reveal that within a certain radius of the curve (when the impact distance D exists), there is a positive correlation between the curve radius and the collision damage index, and when the curve radius exceeds a certain value (when the impact distance D doesn’t exist), the train and platform don’t collide.

Rail vehicles generate huge longitudinal impact loads in collisions. If unreasonable matching exists between the compressive strength of the intermediate coupler and the structural strength of the car body, the risk of car body structure damage and train derailment will increase. Herein, a four-stage rigid–flexible coupling finite element model of the coupler is established considering the coupler buckling load. The influence of the coupler buckling load on the train longitudinal–vertical–horizontal buckling behavior was studied, and the mechanism of the train horizontal buckling instability in train collisions was revealed. Analysis results show that an intermediate coupler should be designed to ensure that the actual buckling load is less than the compressive load when the car body structure begins to deform plastically. The actual buckling load of the coupler and the asymmetry of the structural strength of the car body in the lateral direction are two important influencing factors for the lateral buckling of a train collision. If the strength of the two sides of the car body structure in the lateral direction is asymmetrical, the deformation on the weaker side will be larger, and the end of the car body will begin to deflect under the action of the coupler force, which in turn causes the train to undergo sawtooth buckling.

Suppose the intermediate coupler of a rail vehicle is unstable during the collision process and loses its connection and energy dissipation functions. In that case, it will significantly reduce the performance of the train crashworthiness function and increase the risk of train derailment. This paper aims to establish a refined finite element model (RFEM) that can simulate the buckling behaviour and investigate the bending resistance and buckling instability characteristics of the intermediate coupler, and the accuracy of the RFEM was verified by quoting the results of an existing intermediate coupler impact test. The results demonstrated that the proposed coupler modelling method could better simulate the energy absorption characteristics and unstable behaviour. Compared to the test results, the differences in the initial crushing force, maximum longitudinal compression displacement, minimum crushing force, and maximum crushing force were 6.5%, 1.3%, 3.6%, and 6.5%, respectively. Within the allowable range of parameters, the maximum bending force linearly increased with an increase in the initial longitudinal compression displacement. As the pitch or yaw angle increased, the longitudinal buckling load of the coupler linearly decreased and became more sensitive to the pitch angle. When pitch and yaw angles existed simultaneously, the longitudinal buckling load was further reduced.

The use of air springs has become widespread in various industries due to their exceptional superelastic properties; however, their strong nonlinear characteristics have become a hindrance to numerical simulations of air springs and have garnered increasing attention. This paper examined the nonlinear dynamic mechanical characteristics of air springs from a fluid–structure interaction perspective and verified the accuracy of the simulation analysis model through quasistatic tension and compression experiments. The average relative errors for air spring load and gas pressure were found to be 8.1% and 7.7%, respectively, which supports the validity of the model. The impact of frequency and amplitude excitations on the axial load characteristics of air springs was investigated through tension and torsion testing. The results showed that increasing the excitation frequency improves the stability of the axial load, while increasing the excitation amplitude enhances the axial load value. The change in axial compression was found to be more significant than that in axial tension, as it was affected not only by the axial load but also by the radial load, which is a key factor affecting the dynamic characteristics of air springs. A radial load analysis model was established to study the influence of frequency and amplitude excitations on the axial load characteristics of air springs. The simulation results indicated that under different amplitudes, the radial load of air springs goes through four stages: a steady period, rising period, steady period, and falling period. Additionally, under the same amplitude, the radial load value increases with an increase in frequency. This research on the dynamic load characteristics of air springs under amplitude and frequency excitations is important for their application in low-frequency and low-amplitude vibration environments, and its findings can be utilized to improve the technical parameters of air springs for suspension damping.

This study comprehensively analyzes the failure behavior of metro vehicle end structures (VESs) during collisions, using the common material SUS301L-MT in a stainless steel metro and its VES as the research object. First, constitutive and failure tests are performed on the material, the macro–micro characterization of its mechanical properties is performed, and the failure strains and morphologies under various stress states are obtained and discussed. Subsequently, two failure criteria, Von Mises (VM) and Generalized Incremental Stress State Dependent Damage Model (GISSMO), are calibrated and established. Finally, the crashworthiness evaluation indexes of the VES are defined, and vertical offset collisions of metro VESs for different speed levels are numerically analyzed. The results show that the stress triaxiality significantly affects the failure strain of stainless steel SUS301L-MT, with the maximal difference for different stress states reaching 51.10%. SUS301L-MT stainless steel exhibits strain-rate strengthening and yield hysteresis effects. Overall, the numerical results for the VM criterion are worse than for the GISSMO criterion, which more accurately describes the collision behavior of metro VESs under complex stress states.