The bypass dual-throat nozzle is based on the dual-throat nozzle, which is a fluidic thrust vector nozzle suitable for integration into rocket motors in a symmetrical manner. As the effects of gas–solid two-phase flows are essential for solid rocket motors (SRMs), this study employs the RNG k–ε turbulence model and a particle trajectory model to numerically simulate the three-dimensional flow field inside a fixed-geometry axisymmetric bypass dual-throat nozzle to investigate its two-phase flow characteristics and thrust vectoring performance. Numerical results reveal that the smaller-diameter particles exhibit better flow-following characteristics and have a more significant impact on nozzle performance. As particle size increases, particle trajectories gradually rise within the cavity and converge toward the nozzle axis until a critical value is exceeded, after which the distribution tends to disperse. Particle deposition occurs at the bends of the bypass channel, the upstream converging section of the nozzle, and the converging section of the cavity, underscoring the need for a reinforced geometric design and thermal protection. In addition, the introduction of the particle phase into the flow reduces the thrust-vectoring angle of the nozzle and results in a loss of thrust coefficient. This research has the potential to guide the design of engines according to the incorporation of metal powder in propellants and combustion control.

The development of modern solid rocket technology with high-performance and high-loading ratio propellants places higher requirements on the safety and stability of the solid rocket motor. The propellant of the solid rocket motor will creep during long-term vertical storage, which may adversely affect its regular operation. The ignition transient process is a critical phase in the operation of solid rocket motors. The Abaqus v.2022 finite element simulation software is used to analyze the ignition transient under propellant creep conditions and obtain the deformed combustion chamber profile. Then, we use a high-precision finite volume solver developed independently to simulate the flow field during the ignition process. In the simulation, we adopt the surface temperature of the propellant column reaching the ignition threshold as the ignition criterion, considering the heat transfer process of the propellant column instead of using the near-wall gas temperature to obtain the set temperature. Simulation results under different creep conditions reveal that the deformation of the propellant grains progressively intensifies as the solid rocket motor’s storage duration increases. This leads to a delayed initial ignition time of the propellant, an advancement of the overall ignition transient process, and an increased pressurization rate during ignition, which can affect the structure and regular operation of the motor. The research results provide design guidance and theoretical support for the design and life prediction of solid rocket motors.

The pylon has been identified as a highly promising method for enhancing mixing efficiency in scramjet combustors. This work systematically assessed the impact of spanwise, streamwise, and oblique multi-pylon combinations in a supersonic cold flow through numerical simulations, employing pylon-aided ethylene fuel injection under low dynamic pressure conditions. The Reynolds-averaged Navier–Stokes (RANS) equations with the SST k-ω turbulence model are applied during the simulation. Numerical results reveal that, in comparison to the streamwise combination, the spanwise combination exhibits superior flow field characteristics in terms of mixing efficiency, penetration depth, and total pressure loss. For a given injection condition, an optimal distance between pylons exists in the spanwise combination, with the angle between two pylons having minimal influence on mixing efficiency. The oblique multi-pylon combination yields poorer mixing enhancement efficiency and fuel penetration but incurs less total pressure loss in the near field when compared to the spanwise combination. Additionally, the oblique multi-pylon combination demonstrates enhanced mixing efficiency further downstream of the injector than the spanwise combination. This investigation into fuel injection schemes based on multi-pylon combinations offers valuable insights for the structural design of scramjet engines.