With the advances in new generation information technologies (New IT), especially big data and digital twin, smart manufacturing is becoming the focus of global manufacturing transformation and upgrading. Intelligence comes from data. Integrated analysis for the manufacturing big data is beneficial to all aspects of manufacturing. Besides, the digital twin paves a way for the cyber-physical integration of manufacturing, which is an important bottleneck to achieve smart manufacturing. In this paper, the big data and digital twin in manufacturing are reviewed, including their concept as well as their applications in product design, production planning, manufacturing, and predictive maintenance, etc. On this basis, what similarities and differences there are between big data and digital twin are compared from the general and data perspectives. Since the big data and digital twinning can be complementary, so how they can be integrated to promote smart manufacturing are discussed.

With the advent of new generation information technologies in industry and product design, the big data-driven product design era has arrived. However, the big data-driven product design mainly places emphasis on the analysis of physical data rather than the virtual models, in other words, the convergence between product physical and virtual space is usually absent. Digital twin, a new emerging and fast growing technology which connects the physical and virtual world, has attracted much attention worldwide recently. This paper presents a new method for product design based on the digital twin approach. The development of product design is briefly introduced first. The framework of digital twin-driven product design (DTPD) is then proposed and analysed. A case is presented to illustrate the application of the proposed DTPD method.