The clean and efficient utilization of coal is a promising way to achieve carbon neutrality. Coking coal is a scarce resource and an important raw material in the steel industry. However, the presence of pyrite sulfur affects its clean utilization. Nonetheless, this pyrite could be removed using depressants during flotation. Commonly used organic depressants (sodium lignosulfonate (SL), calcium lignosulfonate (CL), and pyrogallol (PY)) and inorganic depressants (calcium oxide (CaO) and calcium hypochlorite (Ca(ClO)₂)) were chosen in this study. Their inhibition mechanism was discussed using FTIR, XPS, and molecular dynamics (MD) methods. The desulfurization ability of organic depressants was shown to be better than inorganic ones. Among the organic depressants, PY proved to be advantageous in terms of low dosage. Physical adsorption was identified as the main interaction form of SL, CL, and PY onto the surface of pyrite, as evidenced from FTIR and XPS analyses. Similarly, MD simulation results showed that hydrogen bonds played a proactive role in the interactions between PY and pyrite. The diffusion coefficient of water molecules on the pyrite surface was also observed to decrease when organic depressants were present, indicating an increase in the hydrophilicity of pyrite. This research is of great significance to utilize sulfur-containing coal and minerals.

With the advancement of large-scale coal development and utilization, low-rank coal (LRC) is increasingly gaining prominence in the energy sector. Upgrading and ash reduction are key to the clean utilization of LRC. Flotation technology based on gas/liquid/solid interfacial interactions remains an effective way to recover combustible materials and realize the clean utilization of coal. The traditional collector, kerosene, has demonstrated its inefficiency and environmental toxicity in the flotation of LRC. In this study, four eco-friendly tetrahydrofuran ester compounds (THF-series) were investigated as novel collectors to improve the flotation performance of LRC. The flotation results showed that THF-series collectors were more effective than kerosene in enhancing the LRC flotation. Among these, tetrahydrofurfuryl butyrate (THFB) exhibited the best performance, with combustible material recovery and flotation perfection factors 79.79% and 15.05% higher than those of kerosene, respectively, at a dosage of 1.2 kg/t. Characterization results indicated that THF-series collectors rapidly adsorbed onto the LRC surface via hydrogen bonding, resulting in stronger hydrophobicity and higher electronegativity. High-speed camera and particle image velocimeter (PIV) observation further demonstrated that THFB dispersed more evenly in the flotation system, reducing the lateral movement of bubbles during their ascent, lowering the impact of bubble wakes on coal particles, and promoting the stable adhesion of bubbles to the LRC surface within a shorter time (16.65 ms), thereby preventing entrainment effects. This study provides new insights and options for the green and efficient flotation of LRC.

To address the challenges of low KCl recovery and high collector consumption during flotation at low temperature, a novel approach with utilizing a compound collector consisting of octadecylamine hydrochloride (ODA) and alcohols (butanol, octanol, and dodecanol) to enhance low-temperature KCl flotation recovery was proposed in this study. The flotation performance and underlying mechanisms of this novel amine–alcohol compound collector were investigated through combination of micro-flotation tests, contact angle measurements, and molecular dynamics simulations. The results revealed that KCl flotation recovery decreased with declining temperature using single ODA as the collector, and the maximum KCl flotation recovery was approximately 40% with an ODA concentration of 1 × 10⁻⁵ mol/L at the temperature of 0 °C. Moreover, amine–alcohol compound collector shows different KCl flotation recovery; among them, dodecanol (DOD) presents the best performance at 25 °C with an ODA concentration of 3 × 10⁻⁶ mol/L. The KCl flotation recovery initially increased and then gradually decreased with increasing the DOD concentration, and 90% KCl recovery was achieved with a DOD concentration of 1.5 × 10⁻⁵ mol/L (DOD:ODA = 5:1 in mole) under 25 °C. Furthermore, this compound collector exhibited high selectivity for KCl/NaCl flotation. Mechanism studies indicated that the trend in contact angle changes on the KCl crystal surface closely mirrored the trend in flotation recovery. Molecular dynamics simulations demonstrated that at 0 °C, the presence of DOD resulted in a higher diffusion coefficient for ODA molecules compared to the system without DOD. Additionally, the water molecules in System 3 exhibited a lower diffusion coefficient and a greater number of hydrogen bonds. This novel compound collector offers a potential solution for improving KCl recovery and reducing ODA consumption during low-temperature flotation. It holds significant theoretical and practical implications for advancing low-temperature KCl flotation technology.

Hydrogel-based functional materials have garnered widespread attentions across various fields due to their unique three-dimensional network microstructure and versatile, tunable properties. However, owing to the absence of a systematic analysis of the application mechanisms of hydrogels in diverse fields, accurately choosing the suitable type of hydrogel and its preparation method for specific application scenarios still presents challenges. This review explores the latest advances and continuing challenges for hydrogel-based functional materials, covering a variety of preparation methods, including chemical cross-linking, physical cross-linking, and radiation cross-linking, and applications in different fields, such as separation processing, agriculture, smart device, and biomedical engineering. Furthermore, the future research directions of hydrogel-based functional materials are outlined, which may focus on the development of environmentally friendly hydrogel materials, the study of high-precision and high-sensitivity hydrogels, and the in-depth exploration of the interaction mechanisms between hydrogels and biological systems. This review aims to provide comprehensive theoretical references and technical insights for the development of innovative hydrogel materials with more potential applications.

Hydrogel-based functional materials have garnered widespread attention across various fields due to their unique three-dimensional network microstructure and versatile, tunable properties. However, owing to the absence of a systematic analysis of the application mechanisms of hydrogels in diverse fields, accurately choosing the suitable type of hydrogel, its preparation method for specific application scenarios, and critical sustainability concerns still present challenges. A systematic framework connecting hydrogel design, functional performance, and sustainability is therefore needed. This review summarizes recent advances in chemical and physical cross-linking strategies and discusses their implications for material performance and environmental sustainability. Representative applications in separation engineering, sustainable agriculture, smart devices, and biomedical materials are evaluated from both functional and sustainability perspectives. Finally, key trade-offs between performance, functionality, scalability, and environmental impact are identified, and future directions toward sustainable-by-design hydrogel systems are proposed. This review aims to provide comprehensive theoretical references and technical insights for the development of sustainable hydrogel materials with more potential applications.